Patent classifications
B22D11/041
METHOD FOR PRODUCING SHEET INGOTS BY VERTICAL CASTING OF AN ALUMINIUM ALLOY
A method for casting a metal alloy in an ingot mold extending along a vertical axis, the horizontal section of the ingot mold being parallelepiped in shape. During casting, a travelling alternating magnetic field is applied to a liquid phase of the alloy, the magnetic field having a maximum amplitude propagating along an axis of propagation. Under the effect of the magnetic field, a Lorentz force is applied to the liquid phase of the alloy, such that a Lorentz force of maximum intensity propagates along the axis of propagation. The method includes modulating the maximum intensity of the Lorentz force propagating along the axis of propagation. This modulation is obtained by varying, over time, one or more parameters, referred to as force parameters, governing the Lorentz force. An ingot obtained by the method is also described.
Continuous steel casting method
In the continuous steel casting method of the present invention, a gap between strand support rolls with a strand in a rectangular shape interposed therebetween is increased toward a downstream side in a casting direction to thereby bulge the strand having an unsolidified layer thereinside such that the thickness between long-side surfaces of the strand increases within the range of 0.1% or more and 10% or less of the thickness of the strand inside a mold. A portion of the strand in which the solid phase fraction in a central portion of the strand is within the range of 0.2 or more and less than 0.9 satisfies a prescribed total rolling reduction and a prescribed reduction gradient, and a portion of the strand in which the solid phase fraction is within the range of 0.9 or more satisfies a prescribed total rolling reduction and a prescribed reduction gradient.
Continuous steel casting method
In the continuous steel casting method of the present invention, a gap between strand support rolls with a strand in a rectangular shape interposed therebetween is increased toward a downstream side in a casting direction to thereby bulge the strand having an unsolidified layer thereinside such that the thickness between long-side surfaces of the strand increases within the range of 0.1% or more and 10% or less of the thickness of the strand inside a mold. A portion of the strand in which the solid phase fraction in a central portion of the strand is within the range of 0.2 or more and less than 0.9 satisfies a prescribed total rolling reduction and a prescribed reduction gradient, and a portion of the strand in which the solid phase fraction is within the range of 0.9 or more satisfies a prescribed total rolling reduction and a prescribed reduction gradient.
Method and device for producing foundry ingots from metal
The invention relates to a method for producing foundry ingots (1) from metal, in particular from steel, having a cross-sectional area of more than 0.1 m.sup.2, wherein liquid metal (2) is discharged into an ingot mold (15) open at the bottom either directly form a casting ladle (11) or via a tundish (12), and wherein, by a drawing piston (28), which is vertically movable in the direction of a longitudinal axis (5) of the foundry ingot (1) and on which the foundry ingot (1) is at least indirectly arranged, the at least partially solidified foundry ingot (1) is drawn from the ingot mold (15) in the direction of the longitudinal axis (5).
Method and device for producing foundry ingots from metal
The invention relates to a method for producing foundry ingots (1) from metal, in particular from steel, having a cross-sectional area of more than 0.1 m.sup.2, wherein liquid metal (2) is discharged into an ingot mold (15) open at the bottom either directly form a casting ladle (11) or via a tundish (12), and wherein, by a drawing piston (28), which is vertically movable in the direction of a longitudinal axis (5) of the foundry ingot (1) and on which the foundry ingot (1) is at least indirectly arranged, the at least partially solidified foundry ingot (1) is drawn from the ingot mold (15) in the direction of the longitudinal axis (5).
Molding facility
A molding facility in continuous casting enabling the quality of the cast slab to be achieved stably even if improving the productivity, the molding facility provided with a mold for continuous casting use, a first water box and second water box storing cooling water for cooling the mold, an electromagnetic stirring device imparting to molten metal in the mold an electromagnetic force causing a swirling flow to be generated in a horizontal plane, and an electromagnetic brake device imparting to a discharge flow of molten metal to an inside of the mold from a submerged nozzle an electromagnetic force in a direction braking the discharge flow, the first water box, the electromagnetic stirring device, the electromagnetic brake device, and the second water box being placed in that order from above to below at an outside surface of a long side mold plate of the mold so as to fit between a top end and bottom end of the long side mold plate, a core height H1 of the electromagnetic stirring device and a core height H2 of the electromagnetic brake device satisfying 0.80≤H1/H2≤2.33.
Molding facility
A molding facility in continuous casting enabling the quality of the cast slab to be achieved stably even if improving the productivity, the molding facility provided with a mold for continuous casting use, a first water box and second water box storing cooling water for cooling the mold, an electromagnetic stirring device imparting to molten metal in the mold an electromagnetic force causing a swirling flow to be generated in a horizontal plane, and an electromagnetic brake device imparting to a discharge flow of molten metal to an inside of the mold from a submerged nozzle an electromagnetic force in a direction braking the discharge flow, the first water box, the electromagnetic stirring device, the electromagnetic brake device, and the second water box being placed in that order from above to below at an outside surface of a long side mold plate of the mold so as to fit between a top end and bottom end of the long side mold plate, a core height H1 of the electromagnetic stirring device and a core height H2 of the electromagnetic brake device satisfying 0.80≤H1/H2≤2.33.
Vertical semi-continuous casting equipment and vertical semi-continuous casting method
Provided is vertical semi-continuous casting equipment including a guide device disposed under the mold to support the slab drawn from the plate, the guide device being configured to guide the descending of the slab. The guide device includes first and second guide parts including a plurality of guide rolls respectively disposed on both sides of a moving path of the plate under the mold to support the slab moving by the plate and guide the movement of the slab and a braking unit connected to each of the guide rolls to apply braking force to the guide roll that rotates by the movement of the slab. In accordance with an exemplary embodiment, the slab having the length longer than that of the slab in accordance with the related art may stably descend, the shaking of the slab may be prevented, and the casting speed may be stabilized.
Vertical semi-continuous casting equipment and vertical semi-continuous casting method
Provided is vertical semi-continuous casting equipment including a guide device disposed under the mold to support the slab drawn from the plate, the guide device being configured to guide the descending of the slab. The guide device includes first and second guide parts including a plurality of guide rolls respectively disposed on both sides of a moving path of the plate under the mold to support the slab moving by the plate and guide the movement of the slab and a braking unit connected to each of the guide rolls to apply braking force to the guide roll that rotates by the movement of the slab. In accordance with an exemplary embodiment, the slab having the length longer than that of the slab in accordance with the related art may stably descend, the shaking of the slab may be prevented, and the casting speed may be stabilized.
Equipment and Method of Semi-Continuous Casting Optimized by Synergistic Action of Traveling Magnetic Field and Ultrasound Wave for Thin-Walled Alloy Casting with Equal Outer Diameter
A semi-continuous casting equipment for thin-walled alloy castings with equal outer diameter, optimized by synergistic action of traveling magnetic fields and ultrasonic wave, includes: a melting and insulation device, a heat insulation panel, a traveling magnetic field generator and a water-cooled crystallizer sequentially positioned on a working platform; an outer mold positioned on the water-cooled crystallizer and sleeved the traveling magnetic field generator; a mold core inside the outer mold defining a casting cavity; a bottom plate below the mold core capable of sliding against and along an inner side of the outer mold; two position control units supported by the working platform; an ultrasonic limit baffle moveably engaged with the position control units; an ultrasonic wave generator affixed on the ultrasonic limit baffle and extended to the casting cavity; a motion system controlling up and down movement of the bottom plate and the position control units through a gear transmission mechanism.