Patent classifications
B22D11/055
MOLD FOR CONTINUOUS CASTING OF METAL STRANDS
A mold for semi-continuous casting of metal strands from liquid metal, comprising a mold body provided with at least one mold cavity. The at least one mold cavity comprises a liquid metal inlet defined by a nozzle plate; an insert defining a perimeter wall intended to be in contact with the metal leaving said liquid metal inlet; a mold outlet; a plurality of spray nozzles for spraying cooling fluid onto the metal strand, the spray nozzles being preferably provided in the insert. The mold body is provided with a channel for cooling fluid. The insert is removable and is made from a metallic material. The mold is useful for casting aluminium strands.
Dynamic mold shape control for direct chill casting
Provided herein is a system, apparatus, and method for continuous casting of metal, and more particularly, to a mechanism for controlling the shape of a direct chill casting mold to dynamically control a profile of an ingot cast from the mold during the casting process. Embodiments may provide an apparatus for casting material including: first and second opposing side walls; first and second end walls extending between the first and second side walls, where the first and second opposing side walls and the first and second opposing end walls form a generally rectangular shaped mold cavity. At least one of the first and second opposing side walls may include two or more contact regions, where each of the two or more contact regions may be configured to be displaced relative to a straight line along the side wall.
Dynamic mold shape control for direct chill casting
Provided herein is a system, apparatus, and method for continuous casting of metal, and more particularly, to a mechanism for controlling the shape of a direct chill casting mold to dynamically control a profile of an ingot cast from the mold during the casting process. Embodiments may provide an apparatus for casting material including: first and second opposing side walls; first and second end walls extending between the first and second side walls, where the first and second opposing side walls and the first and second opposing end walls form a generally rectangular shaped mold cavity. At least one of the first and second opposing side walls may include two or more contact regions, where each of the two or more contact regions may be configured to be displaced relative to a straight line along the side wall.
Manufacturing method for slab and continuous casting equipment
This manufacturing method for a slab is a method for manufacturing a slab by a continuous casting equipment including a twin-drum type continuous casting apparatus, a cooling apparatus, an in-line mill, and a coiling apparatus. The method includes calculating a friction coefficient from measured values of a rolling load and a forward slip when the slab is rolled, by use of a rolling analysis model, and controlling a lubrication condition during rolling of the slab so that the friction coefficient falls within a predetermined range, wherein, when the friction coefficient is calculated from the measured values of the rolling load and the forward slip by use of an Orowan theory and a deformation resistance model formula based on a Shida's approximate formula as the rolling analysis model, the predetermined range is 0.15 or more and 0.25 or less.
Manufacturing method for slab and continuous casting equipment
This manufacturing method for a slab is a method for manufacturing a slab by a continuous casting equipment including a twin-drum type continuous casting apparatus, a cooling apparatus, an in-line mill, and a coiling apparatus. The method includes calculating a friction coefficient from measured values of a rolling load and a forward slip when the slab is rolled, by use of a rolling analysis model, and controlling a lubrication condition during rolling of the slab so that the friction coefficient falls within a predetermined range, wherein, when the friction coefficient is calculated from the measured values of the rolling load and the forward slip by use of an Orowan theory and a deformation resistance model formula based on a Shida's approximate formula as the rolling analysis model, the predetermined range is 0.15 or more and 0.25 or less.
High-strength thin-gauge checkered steel plate/strip and manufacturing method therefor
Provided are a high-strength thin-gauge checkered steel plate/strip comprising the following chemical elements in weight percentages: C: 0.06%, Si: 0.5%, Mn: 0.4-1.7%, P0.04%, S0.007%, N: 0.004-0.010%, Als: <0.001%, B: 0.001-0.006%, Mn/S250, total oxygen [O].sub.T: 0.007-0.020%; Cu: 0.1-0.6% and/or Sn: 0.005-0.04%; and a balance of Fe and other unavoidable impurities, and a manufacturing method thereof. The resultant steel roll can be used directly as hot-rolled checkered plate/strip, or as a finished checkered plate/strip after being cut and finished, and is widely applicable to the fields of architecture, mechanical production, automobile, bridges, transportation, ship building, etc.
High-strength thin-gauge checkered steel plate/strip and manufacturing method therefor
Provided are a high-strength thin-gauge checkered steel plate/strip comprising the following chemical elements in weight percentages: C: 0.06%, Si: 0.5%, Mn: 0.4-1.7%, P0.04%, S0.007%, N: 0.004-0.010%, Als: <0.001%, B: 0.001-0.006%, Mn/S250, total oxygen [O].sub.T: 0.007-0.020%; Cu: 0.1-0.6% and/or Sn: 0.005-0.04%; and a balance of Fe and other unavoidable impurities, and a manufacturing method thereof. The resultant steel roll can be used directly as hot-rolled checkered plate/strip, or as a finished checkered plate/strip after being cut and finished, and is widely applicable to the fields of architecture, mechanical production, automobile, bridges, transportation, ship building, etc.
Aluminum alloy ingot and method for producing same
An aluminum alloy ingot contains Cu: 0.15 mass % or more and 1.0 mass % or less, Mg: 0.6 mass % or more and 1.2 mass % or less, Si: 0.95 mass % or more and 1.35 mass % or less, Mn: 0.4 mass % or more and 0.6 mass % or less, Fe: 0.15 mass % or more and 0.70 mass % or less, Cr: 0.09 mass % or more and 0.25 mass % or less, and Ti: 0.012 mass % or more and 0.035 mass % or less, with the remainder being made up of Al and unavoidable impurities, and in the aluminum alloy ingot, a difference between a maximum value and a minimum value of secondary dendrite arm spacing in a cross section perpendicular to a casting direction of the aluminum alloy ingot is in a range of 5 m or more and 20 m or less.
Aluminum alloy ingot and method for producing same
An aluminum alloy ingot contains Cu: 0.15 mass % or more and 1.0 mass % or less, Mg: 0.6 mass % or more and 1.2 mass % or less, Si: 0.95 mass % or more and 1.35 mass % or less, Mn: 0.4 mass % or more and 0.6 mass % or less, Fe: 0.15 mass % or more and 0.70 mass % or less, Cr: 0.09 mass % or more and 0.25 mass % or less, and Ti: 0.012 mass % or more and 0.035 mass % or less, with the remainder being made up of Al and unavoidable impurities, and in the aluminum alloy ingot, a difference between a maximum value and a minimum value of secondary dendrite arm spacing in a cross section perpendicular to a casting direction of the aluminum alloy ingot is in a range of 5 m or more and 20 m or less.
DYNAMIC MOLD SHAPE CONTROL FOR DIRECT CHILL CASTING
Provided herein is a system, apparatus, and method for continuous casting of metal, and more particularly, to a mechanism for controlling the shape of a direct chill casting mold to dynamically control a profile of an ingot cast from the mold during the casting process. Embodiments may provide an apparatus for casting material including: first and second opposing side walls; first and second end walls extending between the first and second side walls, where the first and second opposing side walls and the first and second opposing end walls form a generally rectangular shaped mold cavity. At least one of the first and second opposing side walls may include two or more contact regions, where each of the two or more contact regions may be configured to be displaced relative to a straight line along the side wall.