A casting of metal strip by continuous casting in a twin roll caster is provied. In a twin roll caster, molten metal is introduced between a pair of counter-rotated horizontal casting rolls that are cooled so that metal shells solidify on the moving roll surfaces. The twin roll caster is capable of continuously producing cast strip from molten steel through a sequence of ladles positioned on a turret. In casting thin strip by twin roll caster, the crown of the casting surfaces of the casting rolls varies during a casting campaign. The crown of the casting surfaces of the casting rolls in turn determines the strip thickness profile.

A magnesium alloy cast-rolling unit, including: a main body; a fluid supplier; an electric pushrod; a linkage mechanism; a horizontal platform; a screw; dovetail guide rails; and a bottom plate. The main body includes a base, a spring cylinder, a hydraulic adjustment cylinder, a connection portion, and a cast-rolling unit body. The connection portion includes an arc-shaped rail. The spring cylinder includes an actuation element. The actuation element includes a piston rod and a pressure strip. The piston rod includes an external thread at one end; and the pressure strip includes an internal thread corresponding to the external thread. The fluid supplier includes a head box, a corrugated pipe, a compression spring assembly including a gland cover, a connection pipe including a convex pipe joint and a concave pipe joint, a flat plate including a groove, a smelting furnace, and a horizontal operation platform.

Disclosed herein is a light-gauge, ultra-high strength weathering steel sheet comprising between 0.5% and 1.5% nickel. Also disclosed herein is a high friction rolled carbon alloy steel strip free of prior austenite grain boundary depressions and having a smear pattern. Still further disclosed herein is a high friction rolled carbon alloy steel strip that has been surface homogenized to provide a thin cast steel strip free of a smear pattern.

Disclosed herein is a light-gauge, ultra-high strength weathering steel pile for use as a steel foundation in structures such as, for example, solar arrangements. The light-gauge, ultra-high strength weathering steel pile comprises a thickness of 2.5 mm or less that has been cold roll formed into a steel pile having a plurality of sidewalls. The steel pile further comprises a yield strength of between 700 and 1600 MPa, a tensile strength of between 1000 and 2100 MPa, and an elongation of between 1% and 10%.

A method is provided for producing a 0.8-4.5 mm thick steel strip with an amorphous, partially amorphous or fine-crystalline microstructure with grain sizes in the range of 10-10000 nm and also a flat steel product made therefrom. A molten steel is cast into a cast strip in a casting device and cooled down at an accelerated rate. Along with Fe and impurities that are unavoidable for production-related reasons, the molten material contains at least two elements belonging to the group Si, B, C and P. In this case, the following applies for the contents of these elements (in % by weight) Si: 1.2-7.0%, B: 0.4-4.0%, C: 0.5-4.0%, P: 1.5-8.0%. With a corresponding composition and a microstructure with corresponding characteristics, a flat steel product according to the invention has a HV0.5 hardness of 760-900.

Methods and apparatus for continuously casting thin strip where one or more expansion rings are positioned within at least one of a pair of casting rolls, and automatically measuring a thickness of the cast strip close to the first side edge of the strip using at least one sensor, and if the thickness measured is too thin, automatically decreasing the radial dimension of the expansion ring arranged in close proximity to the first side edge to cause the cylindrical tube to contract and increase the thickness of the cast strip during casting, and if the thickness measured indicates that the thickness of the cast strip is too thick, automatically increasing the radial dimension of the expansion ring arranged in close proximity to the first side edge to cause the cylindrical tube to expand and reduce the thickness of the cast strip during casting.

Method for directly producing a pickling-free hot-plated sheet strip product from molten steel comprising: obtaining a refined molten steel; thin strip continuous casting: a mixed gas of an inert gas and a reducing gas is used for protection in the billet casting process; hot rolling: the cast strip is levelled at a high temperature so as to improve the sheet shape and rolled to a suitable thickness so as to change the product specification, or provide a mechanical disruption action on the iron oxide skin on the surface of the cast strip; reduction annealing: a sectional reduction method is used to perform sectional reductions with the temperature held within two ranges, i.e., 450-600 C. and 700-1000 C., wherein the reduction is performed within a range of 450-600 C. for 1-5 minutes and within a range of 700-1000 C. for 1-3 minutes to remove the iron oxide skin produced in the previous procedure, the concentration of the reducing gas being not lower than 5%; and hot galvanization: after having been cooled in a protective atmosphere, the strip billet is brought into a zinc bath and hot-plated with zinc and other alloy, and then cooled and coiled. The present invention realizes a highly continuous production of a hot-plated product from molten steel with iron and steel, and hot plating with zinc or an alloy is directly performed without removing elementary iron produced by the reduction, so that the energy consumption in the middle stage can be saved and the recovery of metal reaches close to 100%.

A steel sheet has a composition comprising, by weight: 0.010%C0.080%, 0.06%Mn3%, Si1.5%, 0.005%Al1.5%, S0.030%, P0.040%, Ti and B such that: 3.2%Ti7.5% and (0.45Ti)1.35B(0.45Ti)0.43, optionally Ni1%, Mo1%, Cr3%, Nb0.1%, V0.1%, the remainder being iron and unavoidable impurities resulting from the smelting. The steel sheet has a structure consisting of ferrite, at most 10% of austenite, and precipitates comprising eutectic precipitates of TiB.sub.2, the volume fraction of TiB.sub.2 precipitates with respect to the whole structure being of at least 9%, the proportion of TiB.sub.2 precipitates having a surface area lower than 8 m.sup.2 being of at least 96%.

Methods of forming a high-strength metal alloy precursor by tailor-casting strips having a tailored thickness across a width of a strip material are provided. The tailor-cast strips have varying thickness throughout the width, which can then be further tailor rolled to a final required thickness profile/tailored thickness. Such tailor-casting method can be conducted by contacting a patterned surface of a casting roller or a casting block with a liquid high-strength metal alloy in a continuous casting process. The present disclosure provides methods of continuously casting a strip having varying thickness across the width allows for improved product in subsequent processing, like tailor rolling. Methods of making a high-strength metal alloy structural automotive component from a tailor-cast blank having a tailored thickness are also provided.

This application discloses thin metal strips and methods of making thin metal strip. Particular embodiments of such methods include cooling the thin metal strip to a temperature equal to or less than a bainite or a martensite start transformation temperature B.sub.S or M.sub.S to thereby form bainite and/or martensite, respectively, within the thin metal strip, reheating the thin metal strip to a reheat temperature equal to or greater than transformation temperature Ac.sub.3 and holding the thin metal strip at the reheat temperature for at least 2 seconds and thereby forming austenite within the thin metal strip with at least 75% of austenite grains having a grain size equal to or less than 15 m, and rapidly recooling the thin metal strip to a temperature equal to or less than the martensite start transformation temperature M.sub.S and thereby providing finer martensite within the thin metal strip from a finer prior austenite.