Patent classifications
B22D11/103
Cluster for and method of casting golf club heads
Disclosed herein is a casting cluster for casting a body of a golf club head made of titanium or a titanium alloy. The casting cluster comprises a receptor and a plurality of runners coupled to the receptor and configured to receive molten metal from the receptor. The casting cluster also includes at least twenty-eight main gates. At least two of the main gates are coupled to each of the runners and each main gate is configured to receive molten metal from a corresponding one of the plurality of runners. The casting cluster further comprises at least twenty-eight molds. Each mold of the at least twenty-eight molds is configured to receive molten metal from a corresponding one of the main gates and to cast a body of a golf club head that has a volume of at least 100 cm.sup.3.
Cluster for and method of casting golf club heads
Disclosed herein is a casting cluster for casting a body of a golf club head made of titanium or a titanium alloy. The casting cluster comprises a receptor and a plurality of runners coupled to the receptor and configured to receive molten metal from the receptor. The casting cluster also includes at least twenty-eight main gates. At least two of the main gates are coupled to each of the runners and each main gate is configured to receive molten metal from a corresponding one of the plurality of runners. The casting cluster further comprises at least twenty-eight molds. Each mold of the at least twenty-eight molds is configured to receive molten metal from a corresponding one of the main gates and to cast a body of a golf club head that has a volume of at least 100 cm.sup.3.
CASTING EQUIPMENT
The invention provides a casting equipment (1) for casting melt (15) into a cast product (80) comprising a supply reservoir (10) for supplying the melt (15), a distribution reservoir (20), a casting apparatus (25) having a melt inlet connected to the distribution reservoir (20) for producing the cast product (80), a supply conduit (30) fluidly connecting the supply reservoir (10) and the distribution reservoir (20), an electromagnetic pump (35) provided on the supply conduit (30) and operable to generate a force in the melt (15) in the supply conduit (30), a level sensor (40) for measuring a level of the melt (15) in the distribution reservoir (20) and/or in the supply reservoir (10), a controller operably connected to the pump (35) and the level sensor (40), wherein the supply conduit (30) is sealed or sealable from a pressure of the atmosphere, wherein the controller is configured to control an operation of the pump (35) based on a level signal from the level sensor (40), and wherein, at least during a steady-state casting operation, the casting equipment is configured such that the supply conduit (30) defines a flow path that has a point that is higher than a surface of the melt in the supply reservoir (10) and/or the distribution reservoir (20), and the pump (35) is operated such that the metal level in the distribution reservoir (20) is at a predefined level such as to control a pressure of the melt (15) in the melt inlet of the casting apparatus (25).
CASTING EQUIPMENT
The invention provides a casting equipment (1) for casting melt (15) into a cast product (80) comprising a supply reservoir (10) for supplying the melt (15), a distribution reservoir (20), a casting apparatus (25) having a melt inlet connected to the distribution reservoir (20) for producing the cast product (80), a supply conduit (30) fluidly connecting the supply reservoir (10) and the distribution reservoir (20), an electromagnetic pump (35) provided on the supply conduit (30) and operable to generate a force in the melt (15) in the supply conduit (30), a level sensor (40) for measuring a level of the melt (15) in the distribution reservoir (20) and/or in the supply reservoir (10), a controller operably connected to the pump (35) and the level sensor (40), wherein the supply conduit (30) is sealed or sealable from a pressure of the atmosphere, wherein the controller is configured to control an operation of the pump (35) based on a level signal from the level sensor (40), and wherein, at least during a steady-state casting operation, the casting equipment is configured such that the supply conduit (30) defines a flow path that has a point that is higher than a surface of the melt in the supply reservoir (10) and/or the distribution reservoir (20), and the pump (35) is operated such that the metal level in the distribution reservoir (20) is at a predefined level such as to control a pressure of the melt (15) in the melt inlet of the casting apparatus (25).
METHOD FOR PRODUCING ULTRA-THIN HOT-ROLLED STRIP STEEL
A method for producing ultra-thin hot-rolled strip steel, the method comprising the following process steps: A. a smelting process: feeding scrap steel into an induction electric furnace (1) for smelting so that the scrap steel melts into molten steel; B. a refining process: using a ladle refining furnace (2) and a ladle vacuum degassing furnace (3) to refine the molten steel; C. a continuous casting process: casting the refined molten steel into a cast strip blank that has a thickness of 1.6-2.5 mm by means of a dual-roller thin strip continuous casting system (4); D. a hot rolling process: directly feeding the cast strip blank that was cast in the continuous casting process to a single-stand hot rolling mill (9) for rolling to produce hot-rolled strip steel, the thickness of the hot-rolled strip steel being 0.8-1.5 mm; E. a cooling coiling process: performing atomizing cooling on the hot-rolled strip steel, and coiling after the strip steel temperature is controlled to be 400-750° C. The present method achieves an extremely compact, environmentally-friendly and economical ultra-thin hot-rolled strip steel production process flow, and achieves the environmentally-friendly and economical continuous production of metal plates and strips.
Asymmetric slab nozzle and metallurgical assembly for casting metal including it
A slab nozzle for use in a continuous slab casting installation is characterized by a specific geometry of the outer wall of a downstream portion thereof which is inserted in a slab mould cavity. The specific geometry promotes a “round-about” effect whereby converging opposite streams of molten metal flowing towards two opposite flanks of the slab nozzle are each preferentially deviated towards one side of the slab nozzle where they can freely flow through the narrow channels formed between the slab nozzle and the slab mould cavity wall without impinging with one another. This prolongs the service life of the slab nozzle by substantially reducing the erosion rate of the outer wall thereof.
Asymmetric slab nozzle and metallurgical assembly for casting metal including it
A slab nozzle for use in a continuous slab casting installation is characterized by a specific geometry of the outer wall of a downstream portion thereof which is inserted in a slab mould cavity. The specific geometry promotes a “round-about” effect whereby converging opposite streams of molten metal flowing towards two opposite flanks of the slab nozzle are each preferentially deviated towards one side of the slab nozzle where they can freely flow through the narrow channels formed between the slab nozzle and the slab mould cavity wall without impinging with one another. This prolongs the service life of the slab nozzle by substantially reducing the erosion rate of the outer wall thereof.
DEVICE AND METHOD FOR MANUFACTURING METAL CLAD STRIPS CONTINUOUSLY
The device and method for manufacturing metal clad strip continuously provided by the present invention, combines casting, rolling and heat treatment used for the single material manufacture with the continuous and large-scale manufacture method for the clad strip, greatly improves the productivity of clad strip. The present invention can be used for manufacturing single-sided or double-sided clad strips with different thickness specifications, wherein the base layer material or the clad layer material can be selected in a wide range, including carbon steel, stainless steel, special alloy steel, titanium, copper and the like. In the present application, continuous casting and rolling clad strip is implemented, which decrease the energy consumption and costs.
Device and method for producing metal slugs
A device and method for producing metal slugs, in which: a movable support has a plurality of cavities separated by partition walls, such that the cavities travel over a path, a feeding means is positioned above a location on said path and is capable of forming a stream of molten metal, flowing under the effect of gravity, such that, during the continuous movement of the movable support, the continuous stream of molten metal from the feeding means is divided or fragmented into slugs formed successively in said cavities, under the effect of said partition walls.
DYNAMICALLY POSITIONED DIFFUSER FOR METAL DISTRIBUTION DURING A CASTING OPERATION
Provided herein are an apparatus and method for continuous casting of metal, and more particularly, to an apparatus and method to reduce macrosegregation through a mechanism for controlling the position of a spout tip or diffuser during the casting process to maintain the spout tip or diffuser near the solidification front, location of transition between liquid metal and solid metal in the cast part. An apparatus may include: a mold frame supporting a mold defining a mold cavity; a liquid diffuser; and an actuator configured to move at least one of the mold frame and the liquid diffuser relative to one another, wherein the actuator is configured to move at least one of the mold frame and the liquid diffuser relative to one another in response to a signal from at least one sensor.