Patent classifications
B22D11/1213
Semi-continuous casting of a steel strip
A method for semi-continuous casting of a strand of steel in a strand casting machine and a strand casting machine that carries out the method, the method includes pouring liquid steel into a mold while closing off the mold by a bar to form a fully solidified strand start area followed by a partially solidified strand; extracting the partially solidified strand from the mold; supporting and guiding the partially solidified strand in the strand guide; at the end of the casting, ending the pouring of liquid steel into the mold and forming a strand end; extracting the strand end from the mold; ending the extraction of the strand end; ending the secondary cooling; providing controlled or regulated cooling of the partially solidified strand until full solidification of the strand; and discharging the strand from the strand casting machine.
Formed body manufacturing method and formed body manufacturing apparatus
In a formed body manufacturing method, molten metal is led out from a molten metal surface of the molten metal held in a holding furnace and is passed through a shape defining member configured to define a sectional shape of the formed body, and the formed body manufacturing method includes: measuring a surface temperature of the formed body formed such that retained molten metal that has passed through the shape defining member solidifies; adjusting a height of a coating material spray nozzle based on a result of the measurement of the surface temperature of the formed body so that the surface temperature of the formed body to which the heat dissipation coating material is blown becomes a solidifying point of the molten metal or less; and spraying the heat dissipation coating material to a surface of the formed body from the coating material spray nozzle.
System and method for the continuous casting and subsequent flat rolling of a steel strip
A system for the continuous casting and subsequent flat rolling of a steel strip with an austenitic and/or ferritic microstructure and a thickness of less than 1.0 mm comprises a casting device with which a raw steel strip with a thickness in the range of 1.50 to 4.0 mm can be continuously cast. At least one hot rolling stand is coupled to the casting device, with which the raw steel strip can be roughed into the steel strip immediately after the casting process while still in the austenitic and/or ferritic microstructure range. At least one rolling module is arranged immediately after the hot rolling stand coupled to the casting device. The rolling module includes, in this order, a cooling device, a heating device and a hot rolling stand with which the roughed steel strip can be hot-rolled in the austenitic and/or ferritic microstructure range to specifications into the steel strip.
METHOD AND SYSTEM FOR THE OPEN-LOOP AND/OR CLOSED-LOOP CONTROL OF A HEATING OF A CAST OR ROLLED METAL PRODUCT
The invention relates to a method for the open-loop and/or closed-loop control of a heating of a cast or rolled metal product, comprising the following steps: determining the total enthalpy of the metal product from a total of the free molar enthalpies (Gibbs free energy) of all phases and/or phase fractions currently present in the metal product; determining a temperature distribution within the metal product by means of a dynamic temperature calculation model by using the determined total enthalpy; and open-loop and/or closed-loop controlling of the heating of the metal product according to at least one initial variable of the temperature calculation model.
Continuous casting method for ingots obtained from titanium or titanium alloy
For continuously casting an ingot of titanium or titanium alloy, molten titanium or titanium alloy is poured into a top opening of a bottomless mold with a circular cross-sectional shape, the solidified molten metal in the mold is pulled downward from the mold, a plurality of plasma torches disposed on an upper side of molten metal in the mold such that their centers are located directly vertically above the molten metal in the mold, are operated to generate plasma arcs that heat the molten metal in the mold, and the plasma torches are moved in a horizontal direction above a melt surface of the molten metal in the mold, along a trajectory located directly vertically above the molten metal in the mold, while keeping a mutual distance between the respective plasma torches such that the plasma torches do not interfere with each other.
FORMED BODY MANUFACTURING METHOD AND FORMED BODY MANUFACTURING APPARATUS
In a formed body manufacturing method, molten metal is led out from a molten metal surface of the molten metal held in a holding furnace and is passed through a shape defining member configured to define a sectional shape of the formed body, and the formed body manufacturing method includes: measuring a surface temperature of the formed body formed such that retained molten metal that has passed through the shape defining member solidifies; adjusting a height of a coating material spray nozzle based on a result of the measurement of the surface temperature of the formed body so that the surface temperature of the formed body to which the heat dissipation coating material is blown becomes a solidifying point of the molten metal or less; and spraying the heat dissipation coating material to a surface of the formed body from the coating material spray nozzle.
MICROALLOY CARBON STEEL FOR PASSENGER CAR HUB BEARINGS AND METHOD FOR MANUFACTURING THE SAME
A steel, including: between 0.45 and 0.70 wt. % of carbon, between 0.10 and 0.50 wt. % of silicon, between 0.30 and 0.70 wt. % of manganese, between 0.20 and 0.60 wt. % of chromium, less than or equal to 0.025 wt. % of phosphorus, between 0.003 and 0.030 wt. % of sulfur, less than or equal to 0.1 wt. % of molybdenum, less than or equal to 0.2 wt. % of nickel, less than or equal to 0.04 wt. % of aluminum, less than or equal to 0.3 wt. % of copper, less than or equal to 0.001 wt. % of calcium, less than or equal to 0.003 wt. % of titanium, less than or equal to 0.001 wt. % of oxygen, less than or equal to 0.04 wt. % of arsenic, less than or equal to 0.03 wt. % of tin.
METHOD FOR PRODUCING A METAL PRODUCT
A method for producing a metal product, wherein in a strand casting system, liquid metal is output as a slab from a mold vertically downward in a conveying direction, is guided along a strand guide, and is deflected into the horizontal, wherein the slab is heated in a furnace or inductively downstream of the stand casting system.
Method and plant for the production of long ingots having a large cross-section
Method for producing ingots made of metal having cross-sectional areas of at least 0.10 m.sup.2 of a round, square or rectangular shape through casting of metal or molten steel either directly from the casting ladle (1) or using a fireproof lined intermediate vessel (3) in a short, water-cooled ingot mold open downwards (4) and withdrawing of the solidified ingot (6) from the same downwardly movable withdrawing tool (8), wherein the casting process is continued with a casting rate determined in accordance with the casting cross-section for as long as the desired or maximum ingot length determined by the height of lift of the withdrawing tool (8) is reached, and additional liquid metal is fed at the end of the regular casting process to an extent that at least the contraction of the metal and steel melt occurring during solidification is balanced during, and whereby after completion of the regular casting process and completion of the ingot withdrawal, the casting process is continued with a casting rate reduced by at least the Factor 10 from the heatable casting ladle (1) or the heatable intermediate vessel (3) or a distribution container, and is reduced progressively or continuously at the end of the solidification to 10% the rate at the start of the additional casting.
Thin strip production process employing continuous casting and rolling
A process for thin strip production integrates continuous casting and rolling, with steps including continuous casting, rough rolling, induction heating, finish rolling, laminar cooling, high-speed shearing, and coiling. A key feature is the in-line heating between casting and rough rolling, where wide surfaces, narrow surfaces, and corners of the casting blank are heated simultaneously. This process improves rough rolling efficiency, enhances uniformity and thickness stability of thin strips, reduces out-of-tolerance rates, and minimizes rolling-induced cracks.