An apparatus for a high-throughput screw caster of a multi-component gradient metal material from elongate materials, such as multi-component alloy pipes, rods, profiles, and other such materials, has in the lengthwise direction a continuous gradient distribution of chemical components. The apparatus includes an online powder flow-rate regulation system, a rotary feed system, a heating system, a heat insulation system, a motor drive system, a blank forming system and a control system.

An apparatus for a high-throughput screw caster of a multi-component gradient metal material from elongate materials, such as multi-component alloy pipes, rods, profiles, and other such materials, has in the lengthwise direction a continuous gradient distribution of chemical components. The apparatus includes an online powder flow-rate regulation system, a rotary feed system, a heating system, a heat insulation system, a motor drive system, a blank forming system and a control system.

Provided is vertical semi-continuous casting equipment including a guide device disposed under the mold to support the slab drawn from the plate, the guide device being configured to guide the descending of the slab. The guide device includes first and second guide parts including a plurality of guide rolls respectively disposed on both sides of a moving path of the plate under the mold to support the slab moving by the plate and guide the movement of the slab and a braking unit connected to each of the guide rolls to apply braking force to the guide roll that rotates by the movement of the slab. In accordance with an exemplary embodiment, the slab having the length longer than that of the slab in accordance with the related art may stably descend, the shaking of the slab may be prevented, and the casting speed may be stabilized.

Provided herein are an apparatus and method for continuous casting of metal, and more particularly, to an apparatus and method to reduce macrosegregation through a mechanism for controlling the position of a spout tip or diffuser during the casting process to maintain the spout tip or diffuser near the solidification front, location of transition between liquid metal and solid metal in the cast part. An apparatus may include: a mold frame supporting a mold defining a mold cavity; a liquid diffuser; and an actuator configured to move at least one of the mold frame and the liquid diffuser relative to one another, wherein the actuator is configured to move at least one of the mold frame and the liquid diffuser relative to one another in response to a signal from at least one sensor.

A roll mantle or roll body configured to be mounted on a shaft of a roll line of a continuous casting apparatus, the roll mantle or roll body being formed by casting and having at least one internal channel. The roll mantle or roll body has a first end region, a second end region and a central region in between the first end region, and the second end region extends along at least 50% of the length of the roll mantle or roll body. The at least one internal channel may be located in the central region and may include a feature such as a pattern or projection.

A roll mantle or roll body configured to be mounted on a shaft of a roll line of a continuous casting apparatus, the roll mantle or roll body being formed by casting and having at least one internal channel. The roll mantle or roll body has a first end region, a second end region and a central region in between the first end region, and the second end region extends along at least 50% of the length of the roll mantle or roll body. The at least one internal channel may be located in the central region and may include a feature such as a pattern or projection.

A method of producing a continuously cast metal rod capable of producing a high-quality continuously cast material is provided. In the method of producing a continuously cast metal rod, a cooling liquid is supplied to each of outer peripheral surfaces of a plurality of ingots extracted from a plurality of molds in parallel to cool each of the plurality of ingots. In a predetermined ingot, the number of adjacent ingots is the number of other ingots arranged around the predetermined so as to face the predetermined ingot, and an ingot small in the number of adjacent ingots is cooled with weak cooling in which the degree of cooling by the cooling liquid is reduced with respect to an ingot large in the number of adjacent ingots.

A method of producing a continuously cast metal rod capable of producing a high-quality continuously cast material is provided. In the method of producing a continuously cast metal rod, a cooling liquid is supplied to each of outer peripheral surfaces of a plurality of ingots extracted from a plurality of molds in parallel to cool each of the plurality of ingots. In a predetermined ingot, the number of adjacent ingots is the number of other ingots arranged around the predetermined so as to face the predetermined ingot, and an ingot small in the number of adjacent ingots is cooled with weak cooling in which the degree of cooling by the cooling liquid is reduced with respect to an ingot large in the number of adjacent ingots.

A continuous casting device having multi-stage convergence control is disclosed. Cooling surfaces of the continuous casting device can be articulated in stages, providing individual convergence control to longitudinally spaced-apart regions of the casting cavity. In a proximal region, during which the molten metal exhibits solidification shrinkage, a first convergence profile can be used to optimally account for the solidification shrinkage. In a subsequent distal region, a second convergence profile can be used, such as to provide optimal control of exit temperature of the continuously cast article. Multi-stage convergence control can be achieved through individually articulatable cooling pads or other supports positioned opposite the cooling surfaces from the casting cavity to displace the cooling surfaces and thereby adjust the convergence profile of the casting cavity. Actuation of the individually articulatable cooling pads can effect different convergence profiles along the length of the continuous casting device.

A casting and outputting system is provided. The system includes a casting machine, a disc body, a transfer device, a special fixture, a cooling tank, a collection device and a waste plate rack. The transfer device is configured to drive the special fixture to take out anode plates cast on the disc body, place a qualified one of the anode plates in the cooling tank, place an unqualified one of the anode plates on the waste plate rack, lift the anode plate cooled in the cooling tank, and place the cooled anode plate on the collection device for stacking.