The disclosure relates to a method for operating a cooling chamber in a strand guide device and the strand guide device 10 as such. The strand guide device serves to deflect a freshly cast strand, typically made of metal, into the horizontal. During the deflection, the cast strand passes through a cooling chamber 1 inside the strand guide device 2, in which it is sprayed with a coolant 33, with the formation of steam 5. The steam forms at least a steam-air mixture 5 with sucked-in secondary air, which is sucked out of the cooling chamber by a suction device 20. In particular, in order to reduce the pollutant content of the sucked-in and sucked-off steam-air mixture 5 and its emission into the environment, the present invention provides for pollutants, primarily dust, located in the steam-air mixture 5 by a separator 6, 6 to deplete.

The disclosure relates to a method for operating a cooling chamber in a strand guide device and the strand guide device 10 as such. The strand guide device serves to deflect a freshly cast strand, typically made of metal, into the horizontal. During the deflection, the cast strand passes through a cooling chamber 1 inside the strand guide device 2, in which it is sprayed with a coolant 33, with the formation of steam 5. The steam forms at least a steam-air mixture 5 with sucked-in secondary air, which is sucked out of the cooling chamber by a suction device 20. In particular, in order to reduce the pollutant content of the sucked-in and sucked-off steam-air mixture 5 and its emission into the environment, the present invention provides for pollutants, primarily dust, located in the steam-air mixture 5 by a separator 6, 6 to deplete.

A system for casting pig iron is provided. The system has a runner, a tundish, and a mold receiving molten iron in a superheated state, and a feed system positioned adjacent to one of the runner, the tundish, and the mold. The feed system contains solid particles having a chemical composition substantially similar to the molten iron, and is positioned to direct a stream of the solid particles the one of the runner, the tundish, and the mold such that the stream of solid particles mixes with the molten iron. A method is also provided. A stream of molten metal is provided in a superheated state during a casting process, and is mixed with a stream of solid particles such that the solid particles at least partially melt with molten metal to increase a volume of the molten metal without substantially changing a chemical composition of the molten metal.

Provided herein is a system, apparatus, and method for continuous casting of metal, and more particularly, to a mechanism for controlling the shape of a direct chill casting mold to dynamically control a profile of an ingot cast from the mold during the casting process. Embodiments may provide an apparatus for casting material including: first and second opposing side walls; first and second end walls extending between the first and second side walls, where the first and second opposing side walls and the first and second opposing end walls form a generally rectangular shaped mold cavity. At least one of the first and second opposing side walls may include two or more contact regions, where each of the two or more contact regions may be configured to be displaced relative to a straight line along the side wall.

Provided herein is a system, apparatus, and method for continuous casting of metal, and more particularly, to a mechanism for controlling the shape of a direct chill casting mold to dynamically control a profile of an ingot cast from the mold during the casting process. Embodiments may provide an apparatus for casting material including: first and second opposing side walls; first and second end walls extending between the first and second side walls, where the first and second opposing side walls and the first and second opposing end walls form a generally rectangular shaped mold cavity. At least one of the first and second opposing side walls may include two or more contact regions, where each of the two or more contact regions may be configured to be displaced relative to a straight line along the side wall.

An up-thawing continuous casting method includes drawing up molten metal (M1) held in a holding furnace (101), through a shape determining member (102) that determines a sectional shape of a cast casting (M3). The sectional shape determined by the shape determining member (102) includes a round-cornered portion, and a value (Rf) of a curvature radius of the round-cornered portion that is determined by the shape determining member (102) is smaller than a design value (Rt) of a curvature radius of a round-cornered portion of the casting (M3).

Grain size of a deliverable metal product can be improved by pre-setting recrystallization-suppressing dispersoids during casting. The outer regions of a direct chill cast embryonic ingot can undergo reheating before casting is complete. Through unique wiper placement and/or other reheating techniques, the temperature of the ingot can be permitted to reheat (e.g., up to approximately 410 C. to approximately 420 C.), allowing dispersoids to form. Stirring and/or agitation of the molten sump can facilitate formation of a deeper sump and desirably fine grain size as-cast. The formation of dispersoids during and/or immediately after casting can pin the grain boundaries at the desirably fine grain size, encouraging the same grain sizes even after a later recrystallization and/or solutionizing step.

Grain size of a deliverable metal product can be improved by pre-setting recrystallization-suppressing dispersoids during casting. The outer regions of a direct chill cast embryonic ingot can undergo reheating before casting is complete. Through unique wiper placement and/or other reheating techniques, the temperature of the ingot can be permitted to reheat (e.g., up to approximately 410 C. to approximately 420 C.), allowing dispersoids to form. Stirring and/or agitation of the molten sump can facilitate formation of a deeper sump and desirably fine grain size as-cast. The formation of dispersoids during and/or immediately after casting can pin the grain boundaries at the desirably fine grain size, encouraging the same grain sizes even after a later recrystallization and/or solutionizing step.

A high-efficiency and short-process method for preparing a high-strength and high-conductivity copper alloy is disclosed, comprising the following steps: performing horizontal continuous casting to obtain an as-cast primary billet of copper alloy, wherein the alloying elements in the obtained as-cast primary billet being in a supersaturated solid solution state; after peeling the obtained as-cast primary billet, directly performing continuous extrusion, cold working and aging annealing treatment to obtain a copper alloy, and keeping the alloying elements of the billet in a supersaturated solid solution state during the process of continuous extrusion. The method shortens the flow, reduces energy consumption and improves the product forming rate.

A high-efficiency and short-process method for preparing a high-strength and high-conductivity copper alloy is disclosed, comprising the following steps: performing horizontal continuous casting to obtain an as-cast primary billet of copper alloy, wherein the alloying elements in the obtained as-cast primary billet being in a supersaturated solid solution state; after peeling the obtained as-cast primary billet, directly performing continuous extrusion, cold working and aging annealing treatment to obtain a copper alloy, and keeping the alloying elements of the billet in a supersaturated solid solution state during the process of continuous extrusion. The method shortens the flow, reduces energy consumption and improves the product forming rate.