Systems and methods are disclosed for an event detection system that captures data associated with events while a DC casting system forms an ingot, determines characteristics of the events, and improves the casting system based on the events. Example systems and methods may include initiating a casting operation using one or more pieces of equipment of a casting system including a casting apparatus; capturing sensor data associated with one or more acoustic signals captured relative to the one or more pieces of equipment performing the casting operation; comparing the sensor data with a set of acoustic profiles; determining whether a particular type of event has occurred; causing an adjustment to the casting system or to the casting operation based on whether the particular type of event has occurred; and initiating a second casting operation using the adjusted casting system or casting operation.

A monitoring system may monitor a gap between an ingot and a bottom block of a mold. The monitoring system may include a camera and a computer system. The camera may be positioned to capture or detect optical data associated with one or more molds positioned in a casting environment and send the optical data to the computer system. The computer system may compare the optical data with a baseline profile. Based on the comparison between the optical data and the baseline profile, the computer system may determine if the ingot has separated from the bottom block and the height of the separation. The computer system may generate operating instructions based on the separation. The operating instructions may be used to adjust the casting process.

A method and a system for configuring a strand guiding system (8, 8a, 8b) of a continuous casting machine (2) and such a strand guiding system (8, 8a, 8b). A strand guiding segment (10g-r) guides a metal strand in the strand guiding system (8, 8a, 8b). The strand guiding system (8, 8a, 8b) has a plurality of strand guiding segments (10g-r) and respective control units (22g-r), wherein each control unit (22g-r) identifies its strand guiding segment (10g-r), and each control unit (22g-r) automatically depends on the strand guiding segments (10g-r) identified by the control unit (22g-r). The strand guiding system (8, 8a, 8b) and the strand guiding segment (10g-r) are prepared for the performance of the method herein disclosed.

A method and a system for configuring a strand guiding system (8, 8a, 8b) of a continuous casting machine (2) and such a strand guiding system (8, 8a, 8b). A strand guiding segment (10g-r) guides a metal strand in the strand guiding system (8, 8a, 8b). The strand guiding system (8, 8a, 8b) has a plurality of strand guiding segments (10g-r) and respective control units (22g-r), wherein each control unit (22g-r) identifies its strand guiding segment (10g-r), and each control unit (22g-r) automatically depends on the strand guiding segments (10g-r) identified by the control unit (22g-r). The strand guiding system (8, 8a, 8b) and the strand guiding segment (10g-r) are prepared for the performance of the method herein disclosed.

A method and a device for regulating a continuous casting system. The continuous casting system has a mold (1) and a strand guide (8) which is arranged downstream of the mold (1). Molten metal (3) is cast into the mold (1), in particular via an inlet device (4). The molten metal hardens on walls (1a) of the mold (1), such that a metal strand (7) with a hardened strand shell (5) and a still liquid core (6) is formed. The metal strand (7) is drawn out of the mold (1) by mutually spaced rollers (8b) of the strand guide (8), and a measurement variable is ascertained which correlates to the undulation of the casting level formed in the mold. The measurement variable is processed using at least one computing specification and is used to reduce the undulation of the casting level. In order to reduce the undulations of the casting level, the mutual spacing of opposing rollers (8b) of the strand guide is changed cyclically prior to the full hardening point (D).

A method and a device for regulating a continuous casting system. The continuous casting system has a mold (1) and a strand guide (8) which is arranged downstream of the mold (1). Molten metal (3) is cast into the mold (1), in particular via an inlet device (4). The molten metal hardens on walls (1a) of the mold (1), such that a metal strand (7) with a hardened strand shell (5) and a still liquid core (6) is formed. The metal strand (7) is drawn out of the mold (1) by mutually spaced rollers (8b) of the strand guide (8), and a measurement variable is ascertained which correlates to the undulation of the casting level formed in the mold. The measurement variable is processed using at least one computing specification and is used to reduce the undulation of the casting level. In order to reduce the undulations of the casting level, the mutual spacing of opposing rollers (8b) of the strand guide is changed cyclically prior to the full hardening point (D).

Provided is a continuous casting method of steel that prevents a solidification completion position from being changed even when a drawing speed V of a cast slab is changed. The method includes drawing a cast slab by setting a drawing speed V0 while spraying cooling water to the cast slab at a cooling water spray amount W0 [kg/ton-cast slab]. Then, changing the drawing speed to the speed V1 while spraying cooling water to the cast slab at a cooling water spray amount W1 [kg/ton-cast slab]. The method further includes spraying cooling water to the cast slab at a cooling water spray amount Wt [kg/ton-cast slab] during a period of time t that is obtained by dividing a target length Lt by the drawing speed V0. The water spray amount Wt satisfying either formula (1): Wt<W1 under a condition of V1<V0, or formula (2): Wt>W1 under a condition of V1>V0.

Provided is a continuous casting method of steel that prevents a solidification completion position from being changed even when a drawing speed V of a cast slab is changed. The method includes drawing a cast slab by setting a drawing speed V0 while spraying cooling water to the cast slab at a cooling water spray amount W0 [kg/ton-cast slab]. Then, changing the drawing speed to the speed V1 while spraying cooling water to the cast slab at a cooling water spray amount W1 [kg/ton-cast slab]. The method further includes spraying cooling water to the cast slab at a cooling water spray amount Wt [kg/ton-cast slab] during a period of time t that is obtained by dividing a target length Lt by the drawing speed V0. The water spray amount Wt satisfying either formula (1): Wt<W1 under a condition of V1<V0, or formula (2): Wt>W1 under a condition of V1>V0.

A strand casting installation in which a conicity of a die is set during a casting procedure by measuring temperature values along a centric measuring path running in a casting direction along an adjustably disposed die wall; measuring temperature values along a peripheral measuring path running in a casting direction along the adjustably disposed die wall, wherein the peripheral measuring path runs between the centric measuring path and a lateral periphery of the die wall, and a spacing of the peripheral measuring path from the lateral periphery of the die wall is smaller than a spacing of the centric measuring path from the other lateral periphery of the die wall; determining a centric temperature distribution curve along the centric measuring path from the temperature values measured along the centric measuring path; determining a peripheral temperature distribution curve along the peripheral measuring path from the temperature values measured along the peripheral measuring path; determining a first area under the centric temperature distribution curve, and a second area under the peripheral temperature distribution curve; determining a difference between the second area and the first area; and setting the conicity of the die taking into account the difference.

A guide roller for a continuous casting machine includes a roller seat having bearings, a roller shaft mounted for rotation in the roller seat and at least one roller body mounted on the roller shaft and configured to support a billet. A passive optical sensor is mounted to the roller seat and configured to output optical signals, and an optical fiber extends from the passive optical sensor and is configured to convey the optical signals to a processor configured to determine one or more physical parameters of an installation position of the passive optical sensor based on the optical signals.