This method for balancing a flow of liquid steel into a casting mold, in which the steel is introduced into the casting mold from a tundish through a protective nozzle which opens below the steel level into the casting mold, comprises the following steps: a) acquiring a set of characteristics of the flow in the casting mold, b) comparing the flow characteristics acquired in the previous step with a predefined model and determining the adjustment actions to take in order to balance the flow, and c) adjusting the flow.

A strand-guiding section arranged downstream of a continuous casting mould of a continuous casting line. The strand-guiding section has at least one strand-guiding roller supporting a metal strand cast with the continuous casting mould, is mounted in roller bearings in the strand-guiding section, and has at least one sensor device, which has at least one vibration sensor acoustically coupled to the strand-guiding roller or its roller bearings to detect the vibrations occurring with the rotation of the strand-guiding roller in the roller bearings. The strand-guiding roller is cooled internally by a cooling water. The vibration sensor is acoustically coupled to the strand-guiding roller and/or to the roller bearings via the cooling water. The evaluation device determines the status of the at least one roller bearing by evaluating the vibration data.

A strand-guiding section arranged downstream of a continuous casting mould of a continuous casting line. The strand-guiding section has at least one strand-guiding roller supporting a metal strand cast with the continuous casting mould, is mounted in roller bearings in the strand-guiding section, and has at least one sensor device, which has at least one vibration sensor acoustically coupled to the strand-guiding roller or its roller bearings to detect the vibrations occurring with the rotation of the strand-guiding roller in the roller bearings. The strand-guiding roller is cooled internally by a cooling water. The vibration sensor is acoustically coupled to the strand-guiding roller and/or to the roller bearings via the cooling water. The evaluation device determines the status of the at least one roller bearing by evaluating the vibration data.

Grain size of a deliverable metal product can be improved by pre-setting recrystallization-suppressing dispersoids during casting. The outer regions of a direct chill cast embryonic ingot can undergo reheating before casting is complete. Through unique wiper placement and/or other reheating techniques, the temperature of the ingot can be permitted to reheat (e.g., up to approximately 410° C. to approximately 420° C.), allowing dispersoids to form. Stirring and/or agitation of the molten sump can facilitate formation of a deeper sump and desirably fine grain size as-cast. The formation of dispersoids during and/or immediately after casting can pin the grain boundaries at the desirably fine grain size, encouraging the same grain sizes even after a later recrystallization and/or solutionizing step.

Grain size of a deliverable metal product can be improved by pre-setting recrystallization-suppressing dispersoids during casting. The outer regions of a direct chill cast embryonic ingot can undergo reheating before casting is complete. Through unique wiper placement and/or other reheating techniques, the temperature of the ingot can be permitted to reheat (e.g., up to approximately 410° C. to approximately 420° C.), allowing dispersoids to form. Stirring and/or agitation of the molten sump can facilitate formation of a deeper sump and desirably fine grain size as-cast. The formation of dispersoids during and/or immediately after casting can pin the grain boundaries at the desirably fine grain size, encouraging the same grain sizes even after a later recrystallization and/or solutionizing step.

A caster assembly configured to process and store a material includes a reaction chamber, a storage assembly configured to store material processed in the reaction chamber, and a blower configured to process and store the material. The reaction chamber includes a vessel configured to hold the material in a melted state prior to processing and a powder generating assembly configured to receive the material from the melting vessel. The powder generating assembly includes a feeding chamber and a feeding device disposed at least partially within the feeding chamber. The feeding device includes at least one nozzle configured to inject inert fluid, where the fluid is a gas, liquid, or combination of the two into the feeding chamber and a material inlet through which the material is configured to flow into the feeding chamber to be exposed to the inert fluid, where the fluid is a gas, liquid, or combination of the two.

A caster assembly configured to process and store a material includes a reaction chamber, a storage assembly configured to store material processed in the reaction chamber, and a blower configured to process and store the material. The reaction chamber includes a vessel configured to hold the material in a melted state prior to processing and a powder generating assembly configured to receive the material from the melting vessel. The powder generating assembly includes a feeding chamber and a feeding device disposed at least partially within the feeding chamber. The feeding device includes at least one nozzle configured to inject inert fluid, where the fluid is a gas, liquid, or combination of the two into the feeding chamber and a material inlet through which the material is configured to flow into the feeding chamber to be exposed to the inert fluid, where the fluid is a gas, liquid, or combination of the two.

A roller stand for a continuous billet casting machine, having a carrying frame for mounting at least one lower supporting roller and at least two lateral supporting rollers. The lateral supporting rollers are mounted elastically on the carrying frame by means of at least one passive elastic element, and have an amount of elasticity at least in a direction perpendicular to the axes of rotation of the lateral supporting rollers. A method for determining the position and/or the shape of a billet is provided. During passage through at least one roller stand, alterations in the position at least of the lateral supporting rollers relative to a reference are detected and, on the basis of this information, the shape of the billet and/or the position of the billet in relation to the center line of the billet-guide channel are/is determined.

An in-mold solidified shell thickness estimation apparatus includes: an input device; a model database configured to store a model formula and a parameter related to a solidification reaction of a molten steel inside a mold of a continuous casting facility; and a heat transfer model calculator configured to estimate an in-mold solidified shell thickness by calculating temperature distributions of the mold and of the molten steel inside the mold by solving a three-dimensional unsteady heat transfer equation. The heat transfer model calculator is configured to correct errors in a temperature of a mold copper plate and in an amount of heat removed from the mold, by correcting an overall heat transfer coefficient between the mold copper plate and the solidified shell.

Systems and associated methods are provided for controlling the shape of an ingot head during formation. At the end of a cast, prior to forming the ingot head, chill bars or other cooling structure may be lowered into an ingot mold and define a reduced casting footprint for forming the ingot head. Supplemental molten metal may be fed into the reduced casting footprint, and the chill bars may be moved laterally towards the center of the ingot, further reducing the casting footprint. As additional molten metal fills the reduced mold footprint, the ingot may be lowered relative to the chill bars to further increase the height of the ingot head. Additional molten metal may be added until the desired shape of the ingot head is formed.