A monitoring and control system is for a strand guide roll assembly of a continuous casting machine which includes a plurality of rolls spaced apart generally along a path of travel of a strand from an input end located adjacent to a mold to an output end. The system includes a plurality of sensors each coupled with a separate one of the rolls so as to be spaced apart generally along the travel path, each sensor senses magnitude of a load on the coupled roll. A logic circuit is coupled with each sensor so as to receive input from the sensors corresponding to load magnitude. The logic circuit is configured to determine from the sensor input a general position on the travel path at which the strand substantially solidifies, preferably by calculating a difference between loads on adjacent rolls and determining when the difference is less than a predetermined value.

An apparatus and a system including a casting pit; a mold including a reservoir and a cavity; a coolant feed operable to introduce a coolant to a periphery of a metal emerging from the mold cavity; an array of water vapor exhaust ports about at least the top periphery of the casting pit; a mechanism to introduce an inert fluid into the coolant feed. A method for a direct chill casting including, after detecting a bleed out, exhausting generated gas from the casting pit at a flow volume rate that is enhanced relative to a flow volume rate prior to detecting bleed out or run out; introducing an inert gas into the casting pit; and introducing an inert fluid into a coolant feed to the casting mold.

An apparatus and a system including a casting pit; a mold including a reservoir and a cavity; a coolant feed operable to introduce a coolant to a periphery of a metal emerging from the mold cavity; an array of water vapor exhaust ports about at least the top periphery of the casting pit; a mechanism to introduce an inert fluid into the coolant feed. A method for a direct chill casting including, after detecting a bleed out, exhausting generated gas from the casting pit at a flow volume rate that is enhanced relative to a flow volume rate prior to detecting bleed out or run out; introducing an inert gas into the casting pit; and introducing an inert fluid into a coolant feed to the casting mold.

An aluminum alloy ingot contains Cu: 0.15 mass % or more and 1.0 mass % or less, Mg: 0.6 mass % or more and 1.2 mass % or less, Si: 0.95 mass % or more and 1.35 mass % or less, Mn: 0.4 mass % or more and 0.6 mass % or less, Fe: 0.15 mass % or more and 0.70 mass % or less, Cr: 0.09 mass % or more and 0.25 mass % or less, and Ti: 0.012 mass % or more and 0.035 mass % or less, with the remainder being made up of Al and unavoidable impurities, and in the aluminum alloy ingot, a difference between a maximum value and a minimum value of secondary dendrite arm spacing in a cross section perpendicular to a casting direction of the aluminum alloy ingot is in a range of 5 m or more and 20 m or less.

Equipment and a machine and a process for continuously casting strips of battery foils and/or strips of battery grids. The battery foils and grids are composed of lead or a lead alloy material. The foils, in particular, can be employed as current collectors in bipolar batteries. The machine, per an implementation, has a mold ring, a movable belt, one or more rollers, and one or more shoes. The mold ring rotates and has a mold cavity. The mold cavity can establish foil molds or grid molds. The movable belt moves about the roller(s) with a face in confrontation with the mold ring. The shoe(s) urges the movable belt into engagement with the mold ring. Liquid lead is delivered to the mold cavity adjacent the location in which the movable belt engages the mold ring amid use of the machine.

Equipment and a machine and a process for continuously casting strips of battery foils and/or strips of battery grids. The battery foils and grids are composed of lead or a lead alloy material. The foils, in particular, can be employed as current collectors in bipolar batteries. The machine, per an implementation, has a mold ring, a movable belt, one or more rollers, and one or more shoes. The mold ring rotates and has a mold cavity. The mold cavity can establish foil molds or grid molds. The movable belt moves about the roller(s) with a face in confrontation with the mold ring. The shoe(s) urges the movable belt into engagement with the mold ring. Liquid lead is delivered to the mold cavity adjacent the location in which the movable belt engages the mold ring amid use of the machine.

A magnetic field generation device according to an embodiment includes a plurality of iron cores arranged at gaps from each other, coils and for energizing an R-phase current, coils for energizing an S-phase current, and coils for energizing a T-phase current. The magnetic poles of each iron core are arranged along a predetermined direction to constitute first to sixth magnetic pole groups, respectively. The coils are wound around each of the first to sixth magnetic pole groups.

A magnetic field generation device according to an embodiment includes a plurality of iron cores arranged at gaps from each other, coils and for energizing an R-phase current, coils for energizing an S-phase current, and coils for energizing a T-phase current. The magnetic poles of each iron core are arranged along a predetermined direction to constitute first to sixth magnetic pole groups, respectively. The coils are wound around each of the first to sixth magnetic pole groups.

A strand-guiding section arranged downstream of a continuous casting mould of a continuous casting line. The strand-guiding section has at least one strand-guiding roller supporting a metal strand cast with the continuous casting mould, is mounted in roller bearings in the strand-guiding section, and has at least one sensor device, which has at least one vibration sensor acoustically coupled to the strand-guiding roller or its roller bearings to detect the vibrations occurring with the rotation of the strand-guiding roller in the roller bearings. The strand-guiding roller is cooled internally by a cooling water. The vibration sensor is acoustically coupled to the strand-guiding roller and/or to the roller bearings via the cooling water. The evaluation device determines the status of the at least one roller bearing by evaluating the vibration data.

A strand-guiding section arranged downstream of a continuous casting mould of a continuous casting line. The strand-guiding section has at least one strand-guiding roller supporting a metal strand cast with the continuous casting mould, is mounted in roller bearings in the strand-guiding section, and has at least one sensor device, which has at least one vibration sensor acoustically coupled to the strand-guiding roller or its roller bearings to detect the vibrations occurring with the rotation of the strand-guiding roller in the roller bearings. The strand-guiding roller is cooled internally by a cooling water. The vibration sensor is acoustically coupled to the strand-guiding roller and/or to the roller bearings via the cooling water. The evaluation device determines the status of the at least one roller bearing by evaluating the vibration data.