A system comprising at least one furnace including a melt containing vessel; an intermediate casting product station coupled to the at least one furnace and operable to receive a molten metal from the at least one furnace, the intermediate casting product station including a casting pit, at least one moveable platen disposed in the casting pit, an array of exhaust ports about at least a top periphery of the casting pit, and an array of gas introduction ports about at least the top periphery of the casting pit; and an inert gas source operable to supply an inert gas to the array of gas introduction ports.

An apparatus and a system including a casting pit; a mold including a reservoir and a cavity; a coolant feed operable to introduce a coolant to a periphery of a metal emerging from the mold cavity; an array of water vapor exhaust ports about at least the top periphery of the casting pit; a mechanism to introduce an inert fluid into the coolant feed. A method for a direct chill casting including, after detecting a bleed out, exhausting generated gas from the casting pit at a flow volume rate that is enhanced relative to a flow volume rate prior to detecting bleed out or run out; introducing an inert gas into the casting pit; and introducing an inert fluid into a coolant feed to the casting mold.

An apparatus and a system including a casting pit; a mold including a reservoir and a cavity; a coolant feed operable to introduce a coolant to a periphery of a metal emerging from the mold cavity; an array of water vapor exhaust ports about at least the top periphery of the casting pit; a mechanism to introduce an inert fluid into the coolant feed. A method for a direct chill casting including, after detecting a bleed out, exhausting generated gas from the casting pit at a flow volume rate that is enhanced relative to a flow volume rate prior to detecting bleed out or run out; introducing an inert gas into the casting pit; and introducing an inert fluid into a coolant feed to the casting mold.

A method for producing a metal product, wherein in a strand casting system, liquid metal is output as a slab from a mold vertically downward in a conveying direction, is guided along a strand guide, and is deflected into the horizontal, wherein the slab is heated in a furnace or inductively downstream of the stand casting system.

The invention is directed towards methods and apparatus for improving the accuracy of monitors measuring the property of spray water used to cool a molten metal strand in a continuous casting operation. The method utilizes a highly effective slid-sieve to remove particles from sample water that would otherwise jam the monitor or would break the monitor. This particle removal results in the monitor providing more accurate measurements which in turn results in lower operating expenses, reduced maintenance costs, and production costs.

Monitoring of a line system (1) in which a liquid medium (3) is guided in a line (2). The current pressure of the liquid medium (3) in the line (2) and in the associated current flow are sensed at sensing times. The two values are fed to a computing unit (5). The computing unit (5) calculates a theoretical flow of the liquid medium (3) in the line (2) from the sensed current pressure by taking into account a specified flow function. The flow function describes a physical relationship between the theoretical flow of the liquid medium (3) and the current pressure of the liquid medium (3). The computing unit (5) determines an individual degree of clogging on the basis of the current flow and the theoretical flow. On the basis of a number of determined individual degrees of clogging and by using stochastic methods, the computing unit (5) calculates an interval within which a degree of clogging of the line system (1) lies with a probability to be defined. The line system (1) is monitored by using the size of the interval and/or the position of the interval with respect to first limits for the degree of clogging that are defined beforehand.

Monitoring of a line system (1) in which a liquid medium (3) is guided in a line (2). The current pressure of the liquid medium (3) in the line (2) and in the associated current flow are sensed at sensing times. The two values are fed to a computing unit (5). The computing unit (5) calculates a theoretical flow of the liquid medium (3) in the line (2) from the sensed current pressure by taking into account a specified flow function. The flow function describes a physical relationship between the theoretical flow of the liquid medium (3) and the current pressure of the liquid medium (3). The computing unit (5) determines an individual degree of clogging on the basis of the current flow and the theoretical flow. On the basis of a number of determined individual degrees of clogging and by using stochastic methods, the computing unit (5) calculates an interval within which a degree of clogging of the line system (1) lies with a probability to be defined. The line system (1) is monitored by using the size of the interval and/or the position of the interval with respect to first limits for the degree of clogging that are defined beforehand.

An apparatus and a system including a casting pit; a mold including a reservoir and a cavity; a coolant feed operable to introduce a coolant to a periphery of a metal emerging from the mold cavity; an array of water vapor exhaust ports about at least the top periphery of the casting pit; a mechanism to introduce an inert fluid into the coolant feed. A method for a direct chill casting including, after detecting a bleed out, exhausting generated gas from the casting pit at a flow volume rate that is enhanced relative to a flow volume rate prior to detecting bleed out or run out; introducing an inert gas into the casting pit; and introducing an inert fluid into a coolant feed to the casting mold.

An apparatus and a system including a casting pit; a mold including a reservoir and a cavity; a coolant feed operable to introduce a coolant to a periphery of a metal emerging from the mold cavity; an array of water vapor exhaust ports about at least the top periphery of the casting pit; a mechanism to introduce an inert fluid into the coolant feed. A method for a direct chill casting including, after detecting a bleed out, exhausting generated gas from the casting pit at a flow volume rate that is enhanced relative to a flow volume rate prior to detecting bleed out or run out; introducing an inert gas into the casting pit; and introducing an inert fluid into a coolant feed to the casting mold.

A steel for induction hardening according to an aspect includes, as a chemical composition, predetermined amounts of alloy elements and a remainder including Fe and impurities, in which AlN is 0.000330 to 0.000825, Mn/S is 4.6 to 14.0, a machinability index M is 15.5 to 25.65, an area fraction of AlN having an equivalent circle diameter of more than 200 nm at a position of a diameter of the steel is 20% or less of an area fraction of all AlN having an equivalent circle diameter of 40 nm or more, and a number density of Mn sulfide-based inclusions having a maximum diameter of 0.3 m or more and 10 m or less at the position of the diameter is 100 pieces/mm.sup.2 or more and 2500 pieces/mm.sup.2 or less.