B22D13/101

Cluster for and method of casting golf club heads

Disclosed herein is a casting cluster for casting a body of a golf club head made of titanium or a titanium alloy. The casting cluster comprises a receptor and a plurality of runners coupled to the receptor and configured to receive molten metal from the receptor. The casting cluster also includes at least twenty-eight main gates. At least two of the main gates are coupled to each of the runners and each main gate is configured to receive molten metal from a corresponding one of the plurality of runners. The casting cluster further comprises at least twenty-eight molds. Each mold of the at least twenty-eight molds is configured to receive molten metal from a corresponding one of the main gates and to cast a body of a golf club head that has a volume of at least 100 cm.sup.3.

CENTRIFUGAL CASTING MOLD AND CENTRIFUGAL CASTING MOLD ASSEMBLY DEVICE
20250001489 · 2025-01-02 ·

A mold used for centrifugal casting includes a mold body formed in a cylindrical shape and a lid member (40) that is detachably assembled to an end part of the mold body in an axial direction. The lid member includes a lid body (41) that is attached to an opening part formed at the end part of the mold body, a protrusion part (450) that is fitted to the mold body, and a spring that applies elastic force to the lid body in a direction in which the lid body closely contacts the mold body.

Method for manufacturing a high-strength golf iron head with a thin striking faceplate
09687703 · 2017-06-27 · ·

A method for manufacturing a high-strength golf iron head with a thin striking faceplate includes placing a shell mold onto a rotary table. At least one metal ingot is placed into a crucible portion of the shell mold and melts in a vacuum environment. The rotary table rotates to cause the molten metal to flow into a cavity portion of the shell mold. The rotating shaft is slowly stopped, and the shell mold is removed after pouring. The shell mold is destroyed after the molten metal cools and solidifies, obtaining a casting. A cast product portion is separated from the casting to obtain at least one golf iron head subsequently treated with heat treatment to provide a striking faceplate of the golf iron head with a tensile strength of 280-340 ksi, an elongation of 4%-20%, and a minimum thickness of 1.4-1.8 mm excluding a groove depth of the striking faceplate.

Method for manufacturing a high-strength blade-type golf iron head with a thin blade
09687704 · 2017-06-27 · ·

A method for manufacturing a high-strength blade-type golf iron head with a thin blade includes placing a shell mold onto a rotary table. At least one metal ingot is placed into a crucible portion of the shell mold and is heated to melt in a vacuum environment. The rotary table rotates to cause the molten metal to flow into a cavity portion of the shell mold. The rotating shaft is slowly stopped, and the shell mold is removed after pouring. The shell mold is destroyed after the molten metal cools and solidifies, obtaining a casting. A cast product portion is separated from the casting to obtain at least one blade-type golf iron head having the blade with a minimum thickness of 3.5-5.0 mm. The weight of the blade-type golf iron head is reduced by 0.9-2.5%, and the center of gravity of the blade-type golf iron head is lowered by 0.2-0.75 mm.

CLUSTER FOR AND METHOD OF CASTING GOLF CLUB HEADS
20250128317 · 2025-04-24 ·

Disclosed herein is a casting cluster for casting a body of a golf club head made of titanium or a titanium alloy. The casting cluster comprises a receptor and a plurality of runners coupled to the receptor and configured to receive molten metal from the receptor. The casting cluster also includes at least twenty-eight main gates. At least two of the main gates are coupled to each of the runners and each main gate is configured to receive molten metal from a corresponding one of the plurality of runners. The casting cluster further comprises at least twenty-eight molds. Each mold of the at least twenty-eight molds is configured to receive molten metal from a corresponding one of the main gates and to cast a body of a golf club head that has a volume of at least 100 cm.sup.3.

Method for manufacturing a high-strength steel wooden golf head
09545545 · 2017-01-17 · ·

A method for manufacturing a high-strength steel wooden golf head solves the difficulty in reducing the thickness of the striking faceplate of a conventional wooden golf head. The method includes placing a shell mold having a crucible portion and a cavity portion in communication with the crucible portion on a rotary table, placing a metal ingot in the crucible portion, followed by melting the metal ingot into molten metal in a vacuum environment, rotating the rotary table to cause molten metal to flow into the cavity portion under a centrifugal force, gradually slowing down the rotary table after the molten metal cools and solidifies, destroying the shell mold to obtain a casting including a cast product portion, and separating the cast product portion from the casting to obtain a casting product of the wooden golf head having a tensile strength of 240-350 ksi and a minimum thickness of 1.4-1.8 mm not including a groove depth of the striking faceplate.

Method for manufacturing a low-density steel wooden golf head
09545546 · 2017-01-17 · ·

A method for manufacturing a low-density steel wooden golf head solves the difficulty in reducing the thickness of a conventional wooden golf head. The method includes placing a shell mold having a crucible portion and a cavity portion in communication with the crucible portion on a rotary table, placing a metal ingot into the crucible portion, followed by melting the metal ingot in molten metal in a vacuum environment, rotating the rotary table to cause the molten metal to flow into the cavity portion under a centrifugal force, gradually slowing down the rotary table after the molten metal cools and solidifies, destroying the shell mold to obtain a casting including a cast product portion, and separating the cast product portion from the casting to obtain a casting product of a wooden golf head having a density of 6.5-7.6 g/cm.sup.3 and a minimum thickness of 0.4-0.6 mm.

Centrifugal casting method

A method of assembling a centrifugal casting apparatus includes positioning a wedge on a rotatable axis and positioning at least two molds into sealing engagement with the wedge. Each of the at least two molds includes a front face and defines at least two cavities extending from the front face into the mold. A sprue chamber is defined and is structured to receive molten material, and at least a portion of the sprue chamber is defined by at least a portion of the front faces of the at least two molds.

Casting method for manufacturing a golf club head having an embedded heterogeneous material
09545661 · 2017-01-17 · ·

A method includes placing a shell mold with a crucible portion and a casting portion in communication with the crucible portion on a rotary table, with the heterogeneous material including an embedded portion inlaying in the casting portion of the shell mold and a non-embedded portion locating in a cavity of the casting portion, placing a metal ingot into the crucible portion, followed by melting the metal ingot into molten metal in a vacuum environment, rotating the rotary table, causing the molten metal to flow into the cavity, destroying the shell mold after the molten metal solidifies to obtain a casting including a cast product portion separated from the casting to obtain a cast product of a golf club head, and removing the embedded portion of the heterogeneous material protruding from an outer periphery of the cast product of the golf club head.

Centrifugal casting apparatus
09533348 · 2017-01-03 · ·

A centrifugal casting apparatus includes a mold holder placed on a freely rotatable rotary table, and a mold put into and held by the mold holder. The mold holder includes a mold holder body made of a metal material and having a bottomed cylindrical shape, heat insulation members provided on an inner peripheral surface and a bottom surface of the mold holder body, and mold positioning members each made of a ceramic and provided to protrude from the heat insulation member on the bottom surface of the mold holder body. The mold includes a mold body having a cavity into which a molten metal is to be poured, and a mold base provided to the mold body and having mold positioning member insertion holes engageable with the mold positioning members.