A vacuum sensor system includes a vacuum pump, vacuum tank, solenoid valve, filters, vacuum block, sensors, and a central processing unit (CPU). The vacuum sensor system monitors the performance of a vacuum system connected to a high pressure die casting machine to ensure that the components cast in the mold or die will have a greater yield of acceptable parts. More specifically, the vacuum sensor system uses sensors to monitor and analyze the vacuum pressure at multiple locations to determine which components are clogging and causing a loss of vacuum pressure in the system. When the CPU detects an anomaly in the pressure, the CPU provides notification in one or more of the following ways: sending a command to shut down the die casting machine; visual notification on the screen of the CPU; an audible warning signal; a visual notification on a semaphore installed on the machine; and/or an electronic notification to one or more users via email, text, or other form of telecommunication.

A casting device includes a bore formation core and a water jacket formation core. When a cavity is formed, gas existing in a space between both cores is suctioned through a flow path formed in the bore formation core under operation of a suctioning device. When the bore formation core is viewed from a side, this flow path exists above a virtual axial line that passes a center of the bore formation core and extends along a longitudinal direction of the bore formation core.

A vacuum valve includes first and second blocks. The first block includes a base portion and a frustoconical guiding portion connected to the base portion and tapering away from the base portion to form a shoulder, and defines a discharging channel extending in the base portion and through the guiding portion, in spatial communication with ambient surroundings, and adapted to permit air to flow therethrough and into the ambient surroundings. The second block has an end surface cooperating with the shoulder to define an opening communicated spatially with the ambient surroundings, and an inner surface connected to the end surface and cooperating with the frustoconical guiding portion to define a spiral fluid channel therebetween. The spiral fluid channel is in spatial communication with the discharging channel and the opening, and is for introducing air into the discharging channel via the opening.

The die casting machine includes: a sleeve with tubular shape, the sleeve communicating with inner space of a die casting mold; a plunger disposed in the sleeve, the plunger moving along a central axis of the sleeve; a sensor for measuring pressure of the inner space of the die casting mold; and a controller programmed to perform an airtight inspection of the die casting mold, during outside a molding period of a die casting product by the die casting machine; in the airtight inspection, wherein the controller is programmed to: pump gas in the sleeve to the inner space, or suck gas in the inner space into the sleeve, by moving the plunger in a clamping state, wherein the clamping state is a state of the die casting mold being clamped; obtain the pressure of the inner space from the sensor; determine an abnormality in airtightness of the die casting mold using measurement result of the pressure of the inner space.

A vacuum sensor system includes a vacuum pump, vacuum tank, solenoid valve, filters, vacuum block, sensors, and a central processing unit (CPU). The vacuum sensor system monitors the performance of a vacuum system connected to a high pressure die casting machine to ensure that the components cast in the mold or die will have a greater yield of acceptable parts. More specifically, the vacuum sensor system uses sensors to monitor and analyze the vacuum pressure at multiple locations to determine which components are clogging and causing a loss of vacuum pressure in the system. When the CPU detects an anomaly in the pressure, the CPU provides notification in one or more of the following ways: sending a command to shut down the die casting machine; visual notification on the screen of the CPU; an audible warning signal; a visual notification on a semaphore installed on the machine; and/or an electronic notification to one or more users via email, text, or other form of telecommunication.

The application relates to the technical field of casting and provides a casting mold, a counter-pressure casting method and a low-pressure casting method. The casting mold includes an upper mold insert arranged on an upper mold, a riser cavity is formed in a lower part of the upper mold insert, the riser cavity communicates with a mold cavity, an air pipe is arranged on the upper mold insert, one end of the air pipe is located at a top of the riser cavity, and compressed air can be introduced. The compressed air is introduced into the air pipe in the casting process, an upper part of the riser cavity forms a pressure with the same order of magnitude in a heat-insulating furnace, and the pressure of the riser is transmitted to a far-end defect position through local extrusion.

A die casting machine of an embodiment includes: a holding furnace holding molten metal; a sleeve located outside the holding furnace and having a molten metal supply port passing through a mold; a plunger sliding through the sleeve and including a plunger rod and a plunger tip fixed to a tip of the plunger rod; a molten metal supply pipe supplying the molten metal into the sleeve and attachable to and detachable from the molten metal supply port; and a moving mechanism detaching the molten metal supply pipe from the molten metal supply port when the plunger is sliding.

A die casting machine of an embodiment includes: a holding furnace holding molten metal; a sleeve located outside the holding furnace and having a molten metal supply port passing through a mold; a plunger sliding through the sleeve and including a plunger rod and a plunger tip fixed to a tip of the plunger rod; a molten metal supply pipe pushed against the sleeve to cover the molten metal supply port and supplying the molten metal into the sleeve; and a pushing force variable mechanism reducing a pushing force for the sleeve in the molten metal supply pipe when the plunger is sliding.

A degassing device configured to remove gas from a mold for die-casting, which includes a first path to inject molten metal into a cavity, a second path to remove gas from the cavity and a third path to measure the degree of the vacuum of the cavity. The degassing device incudes a first path opening/closing device connecting the first path and a vacuum device, a second path opening/closing device connecting the second path and the vacuum device and a controller capable of providing an actuation timing time lag between the actuation timings of the first path opening/closing device and the second path opening/closing device.

A vacuum system for a die casting mold, which forms vacuum inside a cavity formed between a fixed mold and a movable mold, includes: a ventilation assembly disposed between the cavity and a vacuum pump and mounted between the fixed mold and the movable mold and configured to decrease a flow rate of molten metal when the molten metal filled in the cavity flows in; and a vacuum pump forming the vacuum inside the ventilation assembly.