B22D17/22

METHOD OF MANUFACTURING HOLLOW PRODUCT USING DRAFT ANGLE
20230150017 · 2023-05-18 · ·

A method of manufacturing a hollow product using a draft angle is disclosed. A method of manufacturing a hollow product using a draft angle refers to a method of manufacturing a hollow product using a core having a draft angle. The core is formed to protrude in one direction and has an outer surface at a perimeter of a protruding portion of the core, the outer surface of the core forms a slope with respect to the one direction, and a cross-sectional area of the core decreases as the core goes toward a protruding direction. The method comprises disposing a mold to be spaced apart from the outer surface of the core, disposing a hollow tube between the core and the mold, injecting a molten metal into a space between the core and the mold, and removing the core when the molten metal is solidified and the hollow product is molded.

Die-casting die, die-casting device and ultra-high speed die-casting method
11648609 · 2023-05-16 ·

Disclosed are a die-casting die, a die-casting device and an ultra-high speed die-casting method. The die-casting die comprises a die body, the die body is arranged with a feed port, a pouring potion and a cavity portion, the pouring potion is arranged with a pouring runner communicating to the feed port, and the cavity portion is arranged with a molding cavity; the die body is arranged with a gate portion between the cavity portion and the pouring potion, the gate portion is arranged with an ingate runner communicating the molding cavity and the pouring runner, the ingate runner is a plurality of ingate runners, and each ingate runner is arranged in sequence in the width direction of a side of the gate portion facing the molding cavity; a communicating position between the ingate runner and the molding cavity is an ingate.

Die-casting die, die-casting device and ultra-high speed die-casting method
11648609 · 2023-05-16 ·

Disclosed are a die-casting die, a die-casting device and an ultra-high speed die-casting method. The die-casting die comprises a die body, the die body is arranged with a feed port, a pouring potion and a cavity portion, the pouring potion is arranged with a pouring runner communicating to the feed port, and the cavity portion is arranged with a molding cavity; the die body is arranged with a gate portion between the cavity portion and the pouring potion, the gate portion is arranged with an ingate runner communicating the molding cavity and the pouring runner, the ingate runner is a plurality of ingate runners, and each ingate runner is arranged in sequence in the width direction of a side of the gate portion facing the molding cavity; a communicating position between the ingate runner and the molding cavity is an ingate.

HOLLOW ARTICLE MADE OF AMORPHOUS METAL
20230201913 · 2023-06-29 ·

A method for producing a hollow article made of amorphous metal comprising the steps of: a) providing a metal composition, b) melting the composition according to step a) in order to obtain a melt, c) introducing the melt according to step b) into a cavity of a casting mold, the casting mold comprising an inner core, at least a portion of the lateral surface of the inner core being surrounded by a separation element, d) cooling the melt in the casting mold in order to obtain a molded part made of amorphous metal, e) removing the inner core and the separation element from the molded part according to step d) in order to obtain a hollow article made of amorphous metal. The present invention also relates to a hollow article made of amorphous metal, more particularly to a pipe made of amorphous metal.

ELECTROMAGNETIC VIBRATION STIRRING DEVICE OF SEMI-SOLID HIGH PRESSURE CASTING EQUIPMENT

Proposed is an electromagnetic vibration stirring device of semi-solid high pressure casting equipment. The electromagnetic vibration stirring device includes: a ring-shaped casing including an inner wall into which a sleeve is inserted and an outer wall spaced apart from the inner wall; and a magnetic field generating unit located between the inner wall and the outer wall of the casing, and including a plurality of electromagnets radially arranged at equal intervals around the sleeve in a circumferential direction of the sleeve, each of the electromagnets including a core and a coil surrounding the core. The magnetic field generating unit generates a magnetic field by applying a current to the electromagnets in a clockwise or counterclockwise direction, and each portion of a semi-solid molten metal is sequentially vibrated by the magnetic field along the circumferential direction of the sleeve, thereby controlling a microstructure of the molten metal.

DIE WITH CONFORMAL COOLING
20170355121 · 2017-12-14 ·

A method of providing a tool with a conformal cooling passage includes rough machining a cavity generally corresponding to a manufactured part shape using CAD data. Conformal cooling slots are cut in the cavity using the CAD data. The conformal cooling slots are welded shut using the CAD data to provide conformal cooling passages. A class A surface is machined over the conformal cooling passage and corresponds to a finished manufactured part shape using the CAD data.

Center circular gating design for squeeze casting induction rotor core

A number of variations may include at least one mold portion that may define a first cavity, a circular gating system, and at least one sprue. The circular gating system may surround the first cavity and define a continuous in-gate from the circular gating to the first cavity. The at least one sprue and at least one vent may be in fluid communication with the circular gating system and the first cavity.

SMART TRIM DIE ASSEMBLY
20230182199 · 2023-06-15 ·

A smart trim die assembly for providing multiple internal operations during a stroke. The smart trim die assembly (10) comprises a first die (12), a second die (14), and a cavity (20) formed between the first die and second die. A plurality of sensors (22) are located between the first die and the second die for measuring the distance therebetween during a stroke. A series of tools are integrated into one of the first die or second die and each perform one of trimming, piercing, dimpling, and tapping operations. The smart trim die assembly further includes a processor (210) and a memory device (214) for receiving readings from the sensors. The memory device further contains instructions that, when executed by the processor, cause the processor to, in response to the sensor reading a predetermined distance, instruct the series of tools to perform one or more of the operations.

SMART TRIM DIE ASSEMBLY
20230182199 · 2023-06-15 ·

A smart trim die assembly for providing multiple internal operations during a stroke. The smart trim die assembly (10) comprises a first die (12), a second die (14), and a cavity (20) formed between the first die and second die. A plurality of sensors (22) are located between the first die and the second die for measuring the distance therebetween during a stroke. A series of tools are integrated into one of the first die or second die and each perform one of trimming, piercing, dimpling, and tapping operations. The smart trim die assembly further includes a processor (210) and a memory device (214) for receiving readings from the sensors. The memory device further contains instructions that, when executed by the processor, cause the processor to, in response to the sensor reading a predetermined distance, instruct the series of tools to perform one or more of the operations.

Mold structure having lightweight module

A mold structure and the replacement method thereof. The mold structure has a lower molding plate, at least one lower die core, a plurality of lower supporters, a plurality of first positioning units, an upper molding plate, at least one upper die core, a plurality of upper supporters and a plurality of merging units. The upper die core and the lower die core are passed through by a plurality of fasteners, and fixed on the upper molding plate and the lower molding plate respectively. The upper supporters and the lower supporters are disposed around the upper die core and the lower die core respectively, and passed through by a plurality of fasteners to fix them on the upper molding plate and the lower molding plate respectively. A part of a first positioning unit protruding out of a lower supporter is inserted into a merging unit. The present invention provides an accurate way to fix die cores, improves procedures in conventional molding, further reduces process time and saves cost.