Provided is a system and method for metering an amount of molten amorphous alloy into a mold cavity of an injection system. A melting chamber in the system is heated to or above a solidus temperature of the alloy to form a hot chamber. Both the chamber and mold are maintained in an inert atmosphere. The molten alloy is metered from the chamber using a valve system and injected into the mold cavity for molding into a part. A feed tube may extend from the hot chamber to the valve system. The valve system may use gravity or pressure from a pump to meter a volume of molten alloy. In another case, the valve system may include a plunger and a shot sleeve for injecting alloy into the mold. In one embodiment, the plunger itself meters a volume of the alloy. The shot sleeve and plunger may optionally be heated.

When the deceleration start point is reached, the meter-in side of the hydraulic driving actuator is subjected to a flow rate control to thereby start the deceleration control processing. The position to which the movable unit is moved is detected to use a speed instruction corresponding to the movement position to subject the hydraulic driving actuator to a meter-in control. The position to which the movable unit is moved is detected to calculate the moving speed of the movable unit. Based on the speed instruction, the moving speed is subjected to the feedback control using the meter-out control to the hydraulic driving actuator.

When the deceleration start point is reached, the meter-in side of the hydraulic driving actuator is subjected to a flow rate control to thereby start the deceleration control processing. The position to which the movable unit is moved is detected to use a speed instruction corresponding to the movement position to subject the hydraulic driving actuator to a meter-in control. The position to which the movable unit is moved is detected to calculate the moving speed of the movable unit. Based on the speed instruction, the moving speed is subjected to the feedback control using the meter-out control to the hydraulic driving actuator.

In a forming process with a press having in a frame a ram closing through the force of a cylinder with a moveable piston against a press table in a straight-line movement, the piston initially acts upon at least one knuckle joint system during the closing of the press, and a hydraulic cushion of the ram concludes the closing process with extension of the knuckle joint system in movement direction of the piston and straight-line support thereof against the frame. In a press having in a frame a ram closing through the force of a cylinder with a moveable piston against a press table in a straight-line movement, the ram is connected so as to be fixed with respect to the frame via at least two identically constructed knuckle joint systems, and the ram has a hydraulic cushion.

In a forming process with a press having in a frame a ram closing through the force of a cylinder with a moveable piston against a press table in a straight-line movement, the piston initially acts upon at least one knuckle joint system during the closing of the press, and a hydraulic cushion of the ram concludes the closing process with extension of the knuckle joint system in movement direction of the piston and straight-line support thereof against the frame. In a press having in a frame a ram closing through the force of a cylinder with a moveable piston against a press table in a straight-line movement, the ram is connected so as to be fixed with respect to the frame via at least two identically constructed knuckle joint systems, and the ram has a hydraulic cushion.

The semi-solid molding method of the present invention comprises six parts as the traditional method: a mold, a main machine, an injection system, a pulping machine, a quantitative feeding system, and a holding furnace; the injection system, the pulping machine, and the quantitative feeding system are combined and called integrated pulping injection system, and the system is placed in the holding furnace. In order to adapt to the difficulty of molding the semi-solid slurry to carry less heat into the mold with large wall thickness, the semi-solid mold is divided into three layers according to the function, which greatly reduces the heat absorption capacity of the mold, due to the characteristics of the constant flow pump, the holding pressure after filling can reach 0.01 MPa-30 MPa, so low pressure casting, high pressure casting, differential pressure casting, liquid die forging and semi-solid extrusion forging can be unified in one kind of main machine.

An apparatus for the hot-chamber die casting of non-ferrous alloys essentially consists of a press (115) for the closing/opening of a mould (110, 111) and an injection group (112) comprising a pump body (102) immersed in a pot (124) of the molten alloy and in which an injector piston (116) slides, an actuator (108) connected to the injector piston (116), and a gooseneck formed of in the pump body (102) and ending with a heated extension (103) provided with a nozzle (104) for the connection to the mould (110, 111), two hydraulic jacks (114) being secured between the injection group (112) and the press (115) which is fixed, the injection group (112) being divided into a stationary bottom portion and a top portion movable on sloped guides (109) parallel to the longitudinal axes of the extension (103) and of the hydraulic jacks (114), the pot (124) being mounted on horizontal rails (120) and the hydraulic jacks (114) being secured to the pump body (102).

An apparatus for the hot-chamber die casting of non-ferrous alloys essentially consists of a press (115) for the closing/opening of a mould (110, 111) and an injection group (112) comprising a pump body (102) immersed in a pot (124) of the molten alloy and in which an injector piston (116) slides, an actuator (108) connected to the injector piston (116), and a gooseneck formed of in the pump body (102) and ending with a heated extension (103) provided with a nozzle (104) for the connection to the mould (110, 111), two hydraulic jacks (114) being secured between the injection group (112) and the press (115) which is fixed, the injection group (112) being divided into a stationary bottom portion and a top portion movable on sloped guides (109) parallel to the longitudinal axes of the extension (103) and of the hydraulic jacks (114), the pot (124) being mounted on horizontal rails (120) and the hydraulic jacks (114) being secured to the pump body (102).

Provided is a mold opening/closing device that can prevent a ball screw shaft from reaching a risky speed while using a ball screw having a cantilever supporting structure. A mold clamping device according to the present invention is provided with: a ball screw having a ball screw shaft and a ball screw nut that meshes with the ball screw shaft; and a motor that drives the ball screw. One end of the ball screw shaft is supported by a fixation plate or a movable plate so as to be rotatable or non-rotatable, while being restricted in movement in an axial direction and thereby serving as a fixed end, and the other end thereof serves as a free end. Further, the mold clamping device is characterized in that a distance between the ball screw nut and the fixed end is shorter than a distance between the fixed plate and the movable plate.

Provided is a mold opening/closing device that can prevent a ball screw shaft from reaching a risky speed while using a ball screw having a cantilever supporting structure. A mold clamping device according to the present invention is provided with: a ball screw having a ball screw shaft and a ball screw nut that meshes with the ball screw shaft; and a motor that drives the ball screw. One end of the ball screw shaft is supported by a fixation plate or a movable plate so as to be rotatable or non-rotatable, while being restricted in movement in an axial direction and thereby serving as a fixed end, and the other end thereof serves as a free end. Further, the mold clamping device is characterized in that a distance between the ball screw nut and the fixed end is shorter than a distance between the fixed plate and the movable plate.