An injection molding system includes: an injection molding machine; a collaborative robot installed outside or inside the injection molding machine; and a control unit that controls the collaborative robot. Before the injection molding machine is brought into operation, the control unit operates the collaborative robot at least in a space inside the injection molding machine where molds are installed, and transmits an operation disable signal to the injection molding machine when contact between an object and the collaborative robot or a hand attached to an end of the collaborative robot is detected.

The die casting machine includes: a sleeve with tubular shape, the sleeve communicating with inner space of a die casting mold; a plunger disposed in the sleeve, the plunger moving along a central axis of the sleeve; a sensor for measuring pressure of the inner space of the die casting mold; and a controller programmed to perform an airtight inspection of the die casting mold, during outside a molding period of a die casting product by the die casting machine; in the airtight inspection, wherein the controller is programmed to: pump gas in the sleeve to the inner space, or suck gas in the inner space into the sleeve, by moving the plunger in a clamping state, wherein the clamping state is a state of the die casting mold being clamped; obtain the pressure of the inner space from the sensor; determine an abnormality in airtightness of the die casting mold using measurement result of the pressure of the inner space.

The die casting machine includes: a sleeve with tubular shape, the sleeve communicating with inner space of a die casting mold; a plunger disposed in the sleeve, the plunger moving along a central axis of the sleeve; a sensor for measuring pressure of the inner space of the die casting mold; and a controller programmed to perform an airtight inspection of the die casting mold, during outside a molding period of a die casting product by the die casting machine; in the airtight inspection, wherein the controller is programmed to: pump gas in the sleeve to the inner space, or suck gas in the inner space into the sleeve, by moving the plunger in a clamping state, wherein the clamping state is a state of the die casting mold being clamped; obtain the pressure of the inner space from the sensor; determine an abnormality in airtightness of the die casting mold using measurement result of the pressure of the inner space.

A die casting method includes stirring an aluminum alloy liquid in a stirrer under an airtight vacuum condition. The stirrer includes an electromagnetic inductor and a stirring rod. The aluminum alloy liquid is simultaneously subjected to an electromagnetic stirring in a direction of a magnetic field generated by the electromagnetic inductor and a mechanical stirring under a rotation action of the stirring rod. The aluminum alloy liquid is stirred for 20-80 minutes until the aluminum alloy liquid becomes semisolid to obtain a semisolid aluminum alloy slurry. The method further includes injecting the semisolid aluminum alloy slurry into a filter die to perform die casting molding at an injection speed of 1.5-2.5 m/s, an injection specific pressure of 30-80 MPa, a pressurization pressure of 60-80 MPa, and a temperature of the filter die of 250-400° C., and maintaining pressure for 7-30 seconds to obtain the filtering cavity.

Disclosed is a method and system for adjusting process parameters of a die-casting machine, and a storage medium. The method and the system can receive die wheel type, molten aluminum temperature, interruption time and defect information in real time, respond to the above information one by one according to a set response priority order, select die-casting process parameters, and automatically adjust different process parameters for different products and different working conditions, thereby realizing simultaneous control of multiple die-casting machines, replacing manual adjustment and improving product quality stability and production efficiency.

Disclosed is a method and system for adjusting process parameters of a die-casting machine, and a storage medium. The method and the system can receive die wheel type, molten aluminum temperature, interruption time and defect information in real time, respond to the above information one by one according to a set response priority order, select die-casting process parameters, and automatically adjust different process parameters for different products and different working conditions, thereby realizing simultaneous control of multiple die-casting machines, replacing manual adjustment and improving product quality stability and production efficiency.

A cold flake suppression method is provided. A molding device includes a sleeve, a tip, a sprue guide portion, a molding die, a sprue ring, a distributer, and a control device. The sprue guide portion includes a stamp portion, a runner portion, and a gate portion. The control device drives a supply device to slide the tip for molten metal to flow through the sleeve; sequentially calculates an amount of heat transfer changing continuously from the start of supply of molten metal until the tip slides to the position in FIG. 2, and calculates a total of the amounts as a total amount of heat transfer; and calculates a volume of the sprue guide portion based on information about the sprue guide portion input by an operator. Shapes of the sleeve and the sprue guide portion are determined to set a cold flake index equal to or less than 0.842.

A cold flake suppression method is provided. A molding device includes a sleeve, a tip, a sprue guide portion, a molding die, a sprue ring, a distributer, and a control device. The sprue guide portion includes a stamp portion, a runner portion, and a gate portion. The control device drives a supply device to slide the tip for molten metal to flow through the sleeve; sequentially calculates an amount of heat transfer changing continuously from the start of supply of molten metal until the tip slides to the position in FIG. 2, and calculates a total of the amounts as a total amount of heat transfer; and calculates a volume of the sprue guide portion based on information about the sprue guide portion input by an operator. Shapes of the sleeve and the sprue guide portion are determined to set a cold flake index equal to or less than 0.842.

A device for supplying to and/or controlling hydraulically operated components of a die casting machine, comprising a base block with a main inlet opening and a main outlet opening for hydraulic medium, and also at least two different module components, which are selected from the group consisting of core-pulling modules, core-pulling-relief modules, booster modules, secondary movement modules, and vacuum modules, and which are fluidically connected to the base block. The present invention relates to a die casting machine with such a device and to a method for supplying to and/or controlling hydraulically operated components of a die casting machine.

A device for supplying to and/or controlling hydraulically operated components of a die casting machine, comprising a base block with a main inlet opening and a main outlet opening for hydraulic medium, and also at least two different module components, which are selected from the group consisting of core-pulling modules, core-pulling-relief modules, booster modules, secondary movement modules, and vacuum modules, and which are fluidically connected to the base block. The present invention relates to a die casting machine with such a device and to a method for supplying to and/or controlling hydraulically operated components of a die casting machine.