A casting unit for a die casting machine has a casting container with a casting chamber, a casting piston, which is arranged in an axially movable manner in the casting chamber, a melt bath connection opening, a melt inlet channel from the melt bath connection opening to the casting chamber, a melt outlet channel, which leads out of the casting chamber separately from the melt inlet channel, and a shut-off control valve for the melt inlet channel. The shut-off control valve has a valve main body arranged on the casting container, a valve seat and a valve closing body. The valve main body is held on the casting container at a lateral valve assembly region of the casting container in a manner accessible from the outside and includes the melt bath connection opening, and/or the casting piston is of a spool type, and the shut-off control valve is located with its valve closing body in the melt inlet channel at a flow-technical distance from the melt bath connection opening on the one hand and from the casting chamber on the other hand.

A backflow prevention device of a light metal injection device and a backflow prevention method thereof of the disclosure include: a valve which has a valve body made of a corrosion-resistant and heat-resistant steel and a valve seat made of a ceramic, and in which the valve body advances and is seated on the valve seat to close a communication path communicating a melting unit and an injection unit, and the valve body retracts and is separated from the valve seat to open the communication path; a valve body drive device which moves a drive body to which the valve body is connected forward and backward; a position sensor which detects that the drive body has reached at least a predetermined advance limit position; and a valve body drive control device which controls the valve body drive device based on a signal of the position sensor.

A backflow prevention device of a light metal injection device and a backflow prevention method thereof of the disclosure include: a valve which has a valve body made of a corrosion-resistant and heat-resistant steel and a valve seat made of a ceramic, and in which the valve body advances and is seated on the valve seat to close a communication path communicating a melting unit and an injection unit, and the valve body retracts and is separated from the valve seat to open the communication path; a valve body drive device which moves a drive body to which the valve body is connected forward and backward; a position sensor which detects that the drive body has reached at least a predetermined advance limit position; and a valve body drive control device which controls the valve body drive device based on a signal of the position sensor.

A device for supplying to and/or controlling hydraulically operated components of a die casting machine, comprising a base block with a main inlet opening and a main outlet opening for hydraulic medium, and also at least two different module components, which are selected from the group consisting of core-pulling modules, core-pulling-relief modules, booster modules, secondary movement modules, and vacuum modules, and which are fluidically connected to the base block. The present invention relates to a die casting machine with such a device and to a method for supplying to and/or controlling hydraulically operated components of a die casting machine.

A device for supplying to and/or controlling hydraulically operated components of a die casting machine, comprising a base block with a main inlet opening and a main outlet opening for hydraulic medium, and also at least two different module components, which are selected from the group consisting of core-pulling modules, core-pulling-relief modules, booster modules, secondary movement modules, and vacuum modules, and which are fluidically connected to the base block. The present invention relates to a die casting machine with such a device and to a method for supplying to and/or controlling hydraulically operated components of a die casting machine.

A backflow prevention device of a light metal injection device and a backflow prevention method thereof of the disclosure include: a valve which has a valve body made of a corrosion-resistant and heat-resistant steel and a valve seat made of a ceramic, and in which the valve body advances and is seated on the valve seat to close a communication path communicating a melting unit and an injection unit, and the valve body retracts and is separated from the valve seat to open the communication path; a valve body drive device which moves a drive body to which the valve body is connected forward and backward; a position sensor which detects that the drive body has reached at least a predetermined advance limit position; and a valve body drive control device which controls the valve body drive device based on a signal of the position sensor.

A backflow prevention device of a light metal injection device and a backflow prevention method thereof of the disclosure include: a valve which has a valve body made of a corrosion-resistant and heat-resistant steel and a valve seat made of a ceramic, and in which the valve body advances and is seated on the valve seat to close a communication path communicating a melting unit and an injection unit, and the valve body retracts and is separated from the valve seat to open the communication path; a valve body drive device which moves a drive body to which the valve body is connected forward and backward; a position sensor which detects that the drive body has reached at least a predetermined advance limit position; and a valve body drive control device which controls the valve body drive device based on a signal of the position sensor.

A gap control part controls a clamping device so that mating surfaces in a die face each other across a gap, and thereby a cavity and an external part of the die communicate across the gap. A molten metal feed control part controls a molten metal feed device so as to feed molten metal into a sleeve when the gap is being maintained. An injection control part controls an injection device so as to start a forward movement of a plunger at a time when the gap is maintained and there is the molten metal in the sleeve. A clamping control part controls a clamping device so as to make the mating surfaces abut against each other to eliminate the gap after the forward movement of the plunger is started and before the molten metal reaches a molten metal surface height at which the molten metal flows into the gap.

A gap control part controls a clamping device so that mating surfaces in a die face each other across a gap, and thereby a cavity and an external part of the die communicate across the gap. A molten metal feed control part controls a molten metal feed device so as to feed molten metal into a sleeve when the gap is being maintained. An injection control part controls an injection device so as to start a forward movement of a plunger at a time when the gap is maintained and there is the molten metal in the sleeve. A clamping control part controls a clamping device so as to make the mating surfaces abut against each other to eliminate the gap after the forward movement of the plunger is started and before the molten metal reaches a molten metal surface height at which the molten metal flows into the gap.

The invention discloses a digital full-automatic die casting apparatus, comprising a longitudinal mounting plate, a mold arranged on a front surface of the longitudinal mounting plate, a mold locking device including a plurality of mold locking mechanisms surrounding the periphery of the mold, an injection device arranged on a back surface of the longitudinal mounting plate, and a PLC controller electrically connected to the mold locking device and the injection device respectively, wherein the mold locking mechanism comprises a mold locking fixed-point assembly arranged on the longitudinal mounting plate, and a hydraulic mold locking assembly connected to the mold locking fixed-point assembly; the mold locking fixed-point assembly comprises a fixed-point servo motor arranged on the longitudinal mounting plate and electrically connected to the PLC controller, a fixed-point screw connected to the mold, a nut screwed to the fixed-point screw, and a transmission structure connected between the fixed-point servo motor and the nut; and the hydraulic mold locking assembly acts on the nut. The digital full-automatic die casting apparatus provided by the invention has a high accuracy and smooth operation of each mechanism, and a high degree of automation, with high efficiency and high quality of cast products.