B22D17/32

Digital full-automatic die casting apparatus
20220184691 · 2022-06-16 ·

The invention discloses a digital full-automatic die casting apparatus, comprising a longitudinal mounting plate, a mold arranged on a front surface of the longitudinal mounting plate, a mold locking device including a plurality of mold locking mechanisms surrounding the periphery of the mold, an injection device arranged on a back surface of the longitudinal mounting plate, and a PLC controller electrically connected to the mold locking device and the injection device respectively, wherein the mold locking mechanism comprises a mold locking fixed-point assembly arranged on the longitudinal mounting plate, and a hydraulic mold locking assembly connected to the mold locking fixed-point assembly; the mold locking fixed-point assembly comprises a fixed-point servo motor arranged on the longitudinal mounting plate and electrically connected to the PLC controller, a fixed-point screw connected to the mold, a nut screwed to the fixed-point screw, and a transmission structure connected between the fixed-point servo motor and the nut; and the hydraulic mold locking assembly acts on the nut. The digital full-automatic die casting apparatus provided by the invention has a high accuracy and smooth operation of each mechanism, and a high degree of automation, with high efficiency and high quality of cast products.

INJECTION DEVICE AND MOLDING MACHINE

A run-around circuit makes a hydraulic fluid discharged from a rod-side chamber along with a forward movement of a piston in an injection cylinder flow into a head-side chamber. A servo valve is provided in the run-around circuit and is connected to a tank. In a first state, the servo valve permits flow from the rod-side chamber to the head-side chamber, while prohibits flow from the rod-side chamber to the tank. In a second state, the servo valve prohibits flow from the rod-side chamber to the head-side chamber, while permits flow from the rod-side chamber to the tank. The servo valve can control the flow rate of the hydraulic fluid discharged from the rod-side chamber in each of the first state and second state.

Casting mold for die casting, and method for setting decompression path conductance thereof

A decompression path conductance factor calculation device 110 obtains a cavity pressure change characteristic representing a pressure change characteristic of a cavity portion 30 from an exhaust speed of a decompression device 70, a cavity conductance factor, an overflow conductance factor, a decompression path conductance factor, and respective volumes of inside spaces of a cavity portion 30, an overflow portion 50, and a decompression path 60, obtains a decompression path pressure change characteristic representing a pressure change characteristic of the decompression path 60 from the exhaust speed of the decompression device 70, the volume of the inside space of the decompression path 60, and the decompression path conductance factor, and obtains the decompression path conductance factor such that a difference between respective approximate curves representing the obtained cavity pressure change characteristic and the obtained decompression path pressure change characteristic becomes a threshold value or less.

Casting mold for die casting, and method for setting decompression path conductance thereof

A decompression path conductance factor calculation device 110 obtains a cavity pressure change characteristic representing a pressure change characteristic of a cavity portion 30 from an exhaust speed of a decompression device 70, a cavity conductance factor, an overflow conductance factor, a decompression path conductance factor, and respective volumes of inside spaces of a cavity portion 30, an overflow portion 50, and a decompression path 60, obtains a decompression path pressure change characteristic representing a pressure change characteristic of the decompression path 60 from the exhaust speed of the decompression device 70, the volume of the inside space of the decompression path 60, and the decompression path conductance factor, and obtains the decompression path conductance factor such that a difference between respective approximate curves representing the obtained cavity pressure change characteristic and the obtained decompression path pressure change characteristic becomes a threshold value or less.

Die casting machine with energy frame
11731191 · 2023-08-22 · ·

The present invention relates to a die casting machine including at least one receiving frame for energy modules (4A, 4B, 4C, 4D, 4E, 4F), wherein the receiving frame has fastening means (5A, 5A′) for fastening the receiving frame on the die casting machine and 1 to 3 rows (5H, 5H′, 5H″) for receiving energy modules (4A, 4B, 4C, 4D, 4E, 4F).

METHOD AND SYSTEM FOR ADJUSTING PROCESS PARAMETERS OF DIE-CASTING MACHINE, AND STORAGE MEDIUM

The present disclosure belongs to the technical field of casting equipment, and provides a method and system for adjusting process parameters of a die-casting machine, and a storage medium. The method and the system can receive die wheel type, molten aluminum temperature, interruption time and defect information in real time, respond to the above information one by one according to a set response priority order, select die-casting process parameters, and automatically adjust different process parameters for different products and different working conditions, thereby realizing simultaneous control of multiple die-casting machines, replacing manual adjustment and improving product quality stability and production efficiency.

METHOD AND SYSTEM FOR ADJUSTING PROCESS PARAMETERS OF DIE-CASTING MACHINE, AND STORAGE MEDIUM

The present disclosure belongs to the technical field of casting equipment, and provides a method and system for adjusting process parameters of a die-casting machine, and a storage medium. The method and the system can receive die wheel type, molten aluminum temperature, interruption time and defect information in real time, respond to the above information one by one according to a set response priority order, select die-casting process parameters, and automatically adjust different process parameters for different products and different working conditions, thereby realizing simultaneous control of multiple die-casting machines, replacing manual adjustment and improving product quality stability and production efficiency.

THIXOMOLDING MACHINE, AND METHOD AND DEVICE FOR CONTROLLING TEMPERATURE OF BARREL OF THIXOMOLDING MACHINE
20220143893 · 2022-05-12 ·

The present disclosure discloses a method and a device for controlling a temperature of a barrel of a Thixomolding machine, and a Thixomolding machine. The method includes: acquiring a first barrel temperature of the Thixomolding machine, wherein the first barrel temperature indicates a temperature of at least part of barrel sections; delaying, by the Thixomolding machine, an injection operation when the first barrel temperature is in a preset temperature range; recording a first parameter, wherein the first parameter indicates consumption of magnesium material in the barrel of the Thixomolding machine; and increasing the first barrel temperature according to a set rule when the first parameter reaches a first threshold.

DIE CASTING MACHINE

A die casting machine of an embodiment includes: a base; a fixed die plate fixed onto the base and holding a fixed die; a movable die plate provided on the base to be movable in a mold opening and closing direction and holding a movable die to face the fixed die; an injection device filling a molten metal into a cavity formed by the fixed die and the movable die and applying a first pressure to the molten metal; a first pressurizing device pressurizing the molten metal filled in the cavity in a region other than a product region of the cavity and applying a second pressure to the molten metal; and a control device controlling the first pressurizing device so that the second pressure becomes higher than the first pressure.

DIE CASTING MACHINE

A die casting machine of an embodiment includes: a base; a fixed die plate fixed onto the base and holding a fixed die; a movable die plate provided on the base to be movable in a mold opening and closing direction and holding a movable die to face the fixed die; an injection device filling a molten metal into a cavity formed by the fixed die and the movable die and applying a first pressure to the molten metal; a first pressurizing device pressurizing the molten metal filled in the cavity in a region other than a product region of the cavity and applying a second pressure to the molten metal; and a control device controlling the first pressurizing device so that the second pressure becomes higher than the first pressure.