A structural element for repairing a damaged component comprising a shaped cavity configured to receive the damaged component and a repair material, the shaped cavity comprising a material having a first melting point and the repair material comprising a material having a second melting point that is lower than the first melting point. The shaped cavity may comprise a preform for the damaged component. The preform may comprise a mold configured to reconstruct the shape of the damaged component. The repair material may comprise a first material and a second material, the second material having a melting point that is lower than the first material. The repair material may comprise a Nickel-Boron composition. The repair material may have a melting point that is approximately 40 degrees Fahrenheit lower than the melting point of the damaged component.

A hydrogen storing alloy containing only a few impurities leading to a short circuit where the yield can be maintained even when the alloy is subjected to magnetic separation treatment. A hydrogen storing alloy includes a matrix phase having an AB5 type crystal structure, the alloy having a misch metal (referred to as “Mm”) in an A-site in an ABx composition and having any one or at least one of Ni, Al, Mn, and Co in a B-site in the ABx composition, wherein the ratio (referred to as “ABx”) of the total number of moles of elements comprising the B site to the total number of moles of elements comprising the A site is 5.00<ABx≦5.40; the content of Co is more than 0.0 mol % and less than 0.7 mol %; and residual magnetization is more than 0 emu/g and 0.020 emu/g or less.

The present invention provides a titanium slab for hot rolling which can be fed into a general purpose hot-rolling mill for producing strip coil, without passage through a breakdown process such as blooming or a straightening process, and can further suppress surface defect occurrence of the hot-rolled strip coil, and a method of producing and a method of rolling the same, characterized in that in the cast titanium slab an angle θ formed by the crystal growth direction (solidification direction) from the surface layer toward the interior and a direction parallel to the slab casting direction (longitudinal direction) is 45 to 90°, and moreover, there is a surface layer structure of 10 mm or greater whose θ is 70 to 90°, and further characterized in that a crystal grain layer of 10 mm or greater is formed whose C-axis direction inclination of a titanium α phase is, as viewed from the side of the slab to be hot rolled, in the range of 35 to 90° from the normal direction of the surface to be hot rolled. The titanium slab concerned is produced using an electron beam melting furnace by casting at an extraction rate of 1.0 cm/min or greater.

A system (5) and method (800) for unit cell casting of titanium or titanium-alloys is disclosed herein. The system (5) comprises an external chamber (45), a crucible (10) positioned within the external chamber (45), an induction coil (15) positioned around the crucible, an internal chamber (40) positioned within the external chamber (45), and a mold (30) positioned within the internal chamber (40). The external chamber (45) is evacuated and a pressurized gas is injected into the evacuated external chamber (45) to create a pressurized external chamber (45). An ingot (20) is melted within the crucible utilizing induction heating generated by the induction coil (15). The internal chamber (40) is evacuated to create an evacuated internal chamber (40). The titanium alloy material of the ingot (20) is completely transferred into the mold (30) from the crucible (10) using a pressure differential created between the external chamber (45) and the internal chamber (40).

The present invention includes composition and methods for the fabrication of very-high-aspect-ratio structures from metallic glasses. The present invention provides a method for nondestructive demolding of templates after thermoplastic molding of metallic glass features.

A method of manufacturing a Ni alloy casting, includes a casting step of casting molten Ni alloy by pouring the molten Ni alloy into a cavity of a mold, a columnar grain forming step of forming columnar grain by solidifying the molten Ni alloy while drawing the mold, in which the molten Ni alloy has been poured, at a drawing speed of 100 mm/hour or more but 400 mm/hour or less with a temperature gradient provided to a solid-liquid interface, and an equiaxed grain forming step of forming equiaxed grain by solidifying the molten Ni alloy while drawing the mold at a drawing speed of 1000 mm/minute or more continuously after the columnar grain forming step.

A system (5) and method (800) for unit cell casting of titanium or titanium-alloys is disclosed herein. The system (5) comprises an external chamber (45), a crucible (10) positioned within the external chamber (45), an induction coil (15) positioned around the crucible, an internal chamber (40) positioned within the external chamber (45), and a mold (30) positioned within the internal chamber (40). The external chamber (45) is evacuated and a pressurized gas is injected into the evacuated external chamber (45) to create a pressurized external chamber (45). An ingot (20) is melted within the crucible utilizing induction heating generated by the induction coil (15). The internal chamber (40) is evacuated to create an evacuated internal chamber (40). The titanium alloy material of the ingot (20) is completely transferred into the mold (30) from the crucible (10) using a pressure differential created between the external chamber (45) and the internal chamber (40).

Hot-chamber die casting systems for casting aluminum, copper, titanium, and their alloys, as well as other high temperature and/or reactive metals. The hot-chamber die casting system comprises an injection system that includes a cylinder, a plunger reciprocable within the cylinder, and a gooseneck that defines a passage fluidically connected to a cylinder chamber within the cylinder, wherein surfaces of the cylinder, plunger, and gooseneck that contact a molten metal during injection casting are defined by a refractory material that does not react with the molten metal, or have been treated to reduce the rate of dissolution of their surface material into the molten metal during injection casting.

A process for casting TiAl components, having the following process steps: producing a melt (S) of the TiAl material below an inert gas fill (IF); placing a casting mold (1) on a gate (2) in a gastight manner; flooding the casting mold (1) with inert gas (IG) by opening a closure mechanism (7) which is arranged at the gate (2) and is connected to an inert gas source (8); pressing the melt (S) through the gate (2) into the casting mold (1) by increasing the pressure (P) of the inert gas fill (IF) above the melt (S) while at the same time evacuating the inert gas (IG) from the casting mold (1), and stopping the inflow of inert gas (IG) as soon as it is determined that the melt (S) passes above the position of the closure mechanism (7).

A method of manufacturing a zirconium alloy for a nuclear fuel cladding tube includes melting a mixture of 0.5 wt % of Nb, 0.4 wt % of Mo, 0.1 to 0.15 wt % of Cu, 0.15 to 0.2 wt % of Fe, and a balance of zirconium to prepare a melted ingot; heat treating the melted ingot at 1,000 to 1,050° C. for 30 to 40 min. followed by quenching in water to prepare a heat-treated ingot; preheating the heat-treated ingot at 630 to 650° C. for 20 to 30 min. to prepare a preheated ingot followed by hot rolling the preheated ingot at a reduction ratio of 60 to 65% to provide a hot-rolled material; thrice performing vacuum annealing followed by cold-rolling; and vacuum annealing a third cold-rolled material in a final vacuum annealing at 510 to 520° C. for 7 to 9 hrs. to provide the zirconium alloy as a cold-rolled material.