A method for casting an aluminum wheel comprises preparing a melt having a predetermined chemistry and including silicon in a range from 8.5 to 10% mass and aluminum; degassing and refining the melt; adding a grain refiner including aluminum-titanium-vanadium-boron (AlTiVB) and a master alloy to the melt; and casting the aluminum wheel.

Discussed is an aluminum alloy for die casting, the aluminum alloy including a composition of approximately 2.0 to 6.0% by weight of calcium (Ca), approximately 1.0 to 3.0% by weight of manganese (Mn), approximately 0.1 to 1.0% by weight of silicon (Si), approximately 0.1 to 0.5% by weight of iron (Fe), the balance being aluminum (Al), and inevitable impurities. A size of grains of the aluminum alloy is in a range of approximately 10 to 50.

New aluminum casting alloys having 8.5-9.5 wt. % silicon, 0.8-2.0 wt. % copper (Cu), 0.20-0.53 wt. % magnesium (Mg), and 0.35 to 0.8 wt. % manganese are disclosed. The alloy may be solution heat treated, treated in accordance with T5 tempering and/or artificially aged to produce castings, e.g., for cylinder heads and engine blocks. In one embodiment, the castings are made by high pressure die casting.

A method of manufacturing display screens/display screen enclosures (and concomitant display screens/display screen enclosures thus produced) comprising extruding metal to create metal extrusion profiles of the display screen enclosures, casting metal to create metal castings for corners of the display screen enclosures, joining the metal castings to the metal extrusion profiles together forming a frame, and fabricating a sheet metal back panel for structural rigidity and to provide a mounting surface within the frame.

A fishing jig is disclosed. The fishing jig includes a semitransparent skirt having a generally tubular body that extends between a closed head end and a tail end that includes an opening. A channel is formed within the tubular body and extends from the opening toward the head end. The fishing jig also includes a jig head positioned within the channel of the skirt and at least partially visible through the skirt. The jig head may include a body having a first side and a second side, an eye positioned on each of the first side and the second side, the eyes being visible through the skirt, and a hook that extends from the body and through the opening in the skirt. The fishing jig may mimic the look and motion of bait fish.

Embodiments relate to a type of aluminum alloy with grains visible to naked eyes. The aluminum alloy may have an average grain size of at least 100 m. The aluminum alloy can be produced by a process such as casting, extrusion, solutionizing, aging, and etching. The solutionizing causes recrystallization of aluminum and causes grains of the aluminum to grow. Compared with the solutionizing, the aging is performed at lower temperature but enhances strength of the aluminum alloy. The etching makes grain boundaries of the aluminum alloy more prominent, rendering the grains of the aluminum alloy visible to a naked human eye.

A method of over-molding a hybrid sub-assembly onto a base structure includes providing a mold for an over-molding process. The mold may comprise a lower mold tool, an upper mold tool, and a tube locator positioned on one of the upper mold tool or lower mold tool. A base structure formed of a first material is located into the tube locator. A mandrel tool is inserted into an opening in the base structure. The upper and lower mold tools are closed and clamped shut. A second material, such as a lighter weight or lower density material is heated to at least a semi-solid or slurry state. The semi-solid or slurry is injected into the mold to form a molded sub-assembly that is mechanically bonded to the base structure.

The invention relates to an Al casting alloy.

A tastable, moldable, and/or extrudable structure using a metallic primary alloy. One or more additives are added to the metallic primary alloy so that in situ galvanically-active reinforcement particles are formed in the melt or on cooling from the melt. The composite contains an optimal composition and morphology to achieve a specific galvanic corrosion rate in the entire composite. The in situ formed galvanically-active particles can be used to enhance mechanical properties of the composite, such as ductility and/or tensile strength. The final casting can also be enhanced by heat treatment, as well as deformation processing such as extrusion, forging, or rolling, to further improve the strength of the final composite over the as-cast material.

An insert part for a cast piston of an internal combustion engine may include a powder, such as a sintered powder material, containing at least iron or alloys thereof, and having a capacity for being infiltrated. The powder may contain particles having different grain sizes, and up to 4% by volume of the powder may include particles having a diameter smaller than 75 m.