The present invention generally relates to the forming of battery components and in particular, but not exclusively, to such apparatus for use in manufacturing cast on straps during the manufacture of batteries. More specifically the invention relates to a mould for forming battery components, a cast on strap machine for moulding battery components and a lead delivery apparatus for a cast on strap machine.

A metering unit (14) for molten lead is paired with the molding cavity (13) of a molding block (6). The metering unit (14) includes a cylinder (1), to which molten lead is supplied via a blockable line (8), and a piston (2), which can be lifted in order to transfer molten lead into the molding cavity (13) in order to cast pole connectors onto battery plate lugs.

A metering unit (14) for molten lead is paired with the molding cavity (13) of a molding block (6). The metering unit (14) includes a cylinder (1), to which molten lead is supplied via a blockable line (8), and a piston (2), which can be lifted in order to transfer molten lead into the molding cavity (13) in order to cast pole connectors onto battery plate lugs.

The present invention relates to a process of forming copper anodes (6) in a casting wheel (I) from the stage in which the copper is in liquid molten state (5) in a dumping chute (3) and is transferred to a ladle (4) until the anode (6) of solid copper is transformed into an anode (6) and is discharged from a mold (2) located in said casting wheel (I) wherein said process prevents the liquid molten copper (5) from being adhered to the edge of the ladle (4) and in the interstice (14) generated between the surfaces of the ejector rod (13) and the passing through bore (12) located on the mold (2) comprising the stages of: pouring the molten liquid copper from a distributing dumping chute (3) towards a ladle (4); (b) connecting the metallic components of the ladle (4) to the ground in order to produce positive charge (17); (c) spraying towards the edge (lip) of the ladle (4) an air jet (19) with dry dusting release agent (20) which is expelled by a nozzle (21) charging the particles of said dry dusting (20) with high voltage and negative charge the particles of said dry dusting release agent (20) with high voltage and negative charge (18); (f) pouring the molten liquid copper (5) from the ladle (4) towards the cavity (II) of a mold (2) of anodes; (g) waiting until the copper gets cold in order to form the anode (6) by means of the turn of the casting wheel (I); (h) driving the ejector rod (13) to expel the anode (6) from the cavity (II) of the mold (2); and (i) removing the anode (6) from the mold (2) by means of cranes. The nozzle (21) is moved over the ladle zone (4) and mold zone (2) by means of a robotic arm (22) which is mounted on a cart (24) suspended above the casting wheel (I).(18); (b) connecting the metallic components of the mold (2) to the ground in order to produce a positive charge (17); (e) spraying towards the cavity (II) of the mold (2) and towards the location zone of the ejector rod (13) dry dusting release agent (20) through an air jet (19) which passes through a nozzle (21) which charges the particles of said dry dusting release agent (20) with high voltage and negative charge (18); (f) pouring the molten liquid copper (5) from the ladle (4) towards the cavity (II) of a mold (2) of anodes; (g) waiting until the copper gets cold in order to form the anode (6) by means of the turn of

The present invention relates to a process of forming copper anodes (6) in a casting wheel (I) from the stage in which the copper is in liquid molten state (5) in a dumping chute (3) and is transferred to a ladle (4) until the anode (6) of solid copper is transformed into an anode (6) and is discharged from a mold (2) located in said casting wheel (I) wherein said process prevents the liquid molten copper (5) from being adhered to the edge of the ladle (4) and in the interstice (14) generated between the surfaces of the ejector rod (13) and the passing through bore (12) located on the mold (2) comprising the stages of: pouring the molten liquid copper from a distributing dumping chute (3) towards a ladle (4); (b) connecting the metallic components of the ladle (4) to the ground in order to produce positive charge (17); (c) spraying towards the edge (lip) of the ladle (4) an air jet (19) with dry dusting release agent (20) which is expelled by a nozzle (21) charging the particles of said dry dusting (20) with high voltage and negative charge the particles of said dry dusting release agent (20) with high voltage and negative charge (18); (f) pouring the molten liquid copper (5) from the ladle (4) towards the cavity (II) of a mold (2) of anodes; (g) waiting until the copper gets cold in order to form the anode (6) by means of the turn of the casting wheel (I); (h) driving the ejector rod (13) to expel the anode (6) from the cavity (II) of the mold (2); and (i) removing the anode (6) from the mold (2) by means of cranes. The nozzle (21) is moved over the ladle zone (4) and mold zone (2) by means of a robotic arm (22) which is mounted on a cart (24) suspended above the casting wheel (I).(18); (b) connecting the metallic components of the mold (2) to the ground in order to produce a positive charge (17); (e) spraying towards the cavity (II) of the mold (2) and towards the location zone of the ejector rod (13) dry dusting release agent (20) through an air jet (19) which passes through a nozzle (21) which charges the particles of said dry dusting release agent (20) with high voltage and negative charge (18); (f) pouring the molten liquid copper (5) from the ladle (4) towards the cavity (II) of a mold (2) of anodes; (g) waiting until the copper gets cold in order to form the anode (6) by means of the turn of

A method of making a combined sinter-ready silver film and carrier comprises the steps of: a) creating a carrier comprising designed openings; b) casting a silver film layer into the designed openings, for example casting a silver paste; and c) drying the carrier and silver film layer to form the combined sinter-ready silver film and carrier. The carrier may comprise a plastic carrier, which may be created by permanently bonding two plastic films, using a plasma bonding process or using a temperature stable glue. The carrier may comprise a stencil layer and a backing layer. The stencil layer may define the designed openings. The backing layer may be configured for sealing a bottom of the designed openings, wherein at the start of step b), a top of the designed openings may be open for receiving the cast silver film layer.

A method of making a combined sinter-ready silver film and carrier comprises the steps of: a) creating a carrier comprising designed openings; b) casting a silver film layer into the designed openings, for example casting a silver paste; and c) drying the carrier and silver film layer to form the combined sinter-ready silver film and carrier. The carrier may comprise a plastic carrier, which may be created by permanently bonding two plastic films, using a plasma bonding process or using a temperature stable glue. The carrier may comprise a stencil layer and a backing layer. The stencil layer may define the designed openings. The backing layer may be configured for sealing a bottom of the designed openings, wherein at the start of step b), a top of the designed openings may be open for receiving the cast silver film layer.

A method of forming an electrode includes casting a molten metal in a mold to form an electrode with a header portion and a blade portion. The blade portion of the electrode is then rolled after it has been cast. The blade portion may be rolled into at least two different thicknesses. In one embodiment the metal is lead or lead alloy and the method relates to the forming of a lead or lead alloy anode.

A method of forming an electrode includes casting a molten metal in a mold to form an electrode with a header portion and a blade portion. The blade portion of the electrode is then rolled after it has been cast. The blade portion may be rolled into at least two different thicknesses. In one embodiment the metal is lead or lead alloy and the method relates to the forming of a lead or lead alloy anode.

The present invention relates to a process of forming copper anodes (6) in a casting wheel (I) from the stage in which the copper is in liquid molten state (5) in a dumping chute (3) and is transferred to a ladle (4) until the anode (6) of solid copper is transformed into an anode (6) and is discharged from a mould (2) located in said casting wheel (I) wherein said process prevents the liquid molten copper (5) from being adhered to the edge of the ladle (4) and in the interstice (14) generated between the surfaces of the ejector rod (13) and the passing through bore (12) located on the mould (2) comprising the stages of: pouring the molten liquid copper from a distributing dumping chute (3) towards a ladle (4); (b) connecting the metallic components of the ladle (4) to the ground in order to produce positive charge (17); (c) spraying towards the edge (lip) of the ladle (4) an air jet (19) with dry dusting release agent (20) which is expelled by a nozzle (21) charging the particles of said dry dusting (20) with high voltage and negative charge the particles of said dry dusting release agent (20) with high voltage and negative charge (18); (f) pouring the molten liquid copper (5) from the ladle (4) towards the cavity (II) of a mould (2) of anodes; (g) waiting until the copper gets cold in order to form the anode (6) by means of the turn of the casting wheel (I); (h) driving the ejector rod (13) to expel the anode (6) from the cavity (II) of the mould (2); and (i) removing the anode (6) from the mould (2) by means of cranes. The nozzle (21) is moved over the ladle zone (4) and mould zone (2) by means of a robotic arm (22) which is mounted on a cart (24) suspended above the casting wheel (I).(18); (b) connecting the metallic components of the mould (2) to the ground in order to produce a positive charge (17); (e) spraying towards the cavity (II) of the mould (2) and towards the location zone of the ejector rod (13) dry dusting release agent (20) through an air jet (19) which passes through a nozzle (21) which charges the particles of said dry dusting release agent (20) with high voltage and negative charge (18); (f) pouring the molten liquid copper (5) from the ladle (4) towards the cavity (II) of a mould (2) of anodes; (g) waiting until the copper gets cold in order to form the anode (6) by means of th