Provided herein are an apparatus and method for continuous casting of metal, and more particularly, to an apparatus and method to reduce macrosegregation through a mechanism for controlling the position of a spout tip or diffuser during the casting process to maintain the spout tip or diffuser near the solidification front, location of transition between liquid metal and solid metal in the cast part. An apparatus may include: a mold frame supporting a mold defining a mold cavity; a liquid diffuser; and an actuator configured to move at least one of the mold frame and the liquid diffuser relative to one another, wherein the actuator is configured to move at least one of the mold frame and the liquid diffuser relative to one another in response to a signal from at least one sensor.

In the method for replacing an immersion nozzle while pushing out a used immersion nozzle by a new immersion nozzle, in order to minimize leakage of molten steel during the replacement, to enable the use of a shaped joint sealer in a joint interface, and to ensure high sealability, a concave portion is formed on the new immersion nozzle's upper plane so as to include a nozzle hole, and the shaped joint sealer is mounted in this concave portion. The immersion nozzle's upper plane is caused to slide while being pressed to the upper nozzle's lower plane.

In the method for replacing an immersion nozzle while pushing out a used immersion nozzle by a new immersion nozzle, in order to minimize leakage of molten steel during the replacement, to enable the use of a shaped joint sealer in a joint interface, and to ensure high sealability, a concave portion is formed on the new immersion nozzle's upper plane so as to include a nozzle hole, and the shaped joint sealer is mounted in this concave portion. The immersion nozzle's upper plane is caused to slide while being pressed to the upper nozzle's lower plane.

An immersion nozzle for use with an immersion nozzle replacement apparatus, capable of preventing crack formation due to the presence of a neck region. The immersion nozzle includes a nozzle body, a flange, and a metal casing. The nozzle body is formed such that a region of an outer peripheral surface thereof located above a point of power of an upward supporting force from a supporting device extends vertically up to an upper edge of the nozzle body without any dimensional change with respect to an central axis of an inner bore of the nozzle body. The outer peripheral surface region is not joined to the metal casing.

An immersion nozzle for use with an immersion nozzle replacement apparatus, capable of preventing crack formation due to the presence of a neck region. The immersion nozzle includes a nozzle body, a flange, and a metal casing. The nozzle body is formed such that a region of an outer peripheral surface thereof located above a point of power of an upward supporting force from a supporting device extends vertically up to an upper edge of the nozzle body without any dimensional change with respect to an central axis of an inner bore of the nozzle body. The outer peripheral surface region is not joined to the metal casing.

An immersion-nozzle replacement apparatus includes a guide, and a pressing keyboard row. The guide supports two immersion nozzles, a foremost immersion nozzle and a rear immersion nozzle. The guide includes two rows supporting the immersion nozzles via the lower face in the flange. The pressing keyboard row, which is provided in the rows of the guide, includes first keyboards pressing the foremost immersion nozzle via the lower face in the flange. The immersion-nozzle replacement apparatus pushes out the foremost immersion nozzle horizontally with the rear immersion nozzle, and puts the rear immersion nozzle on the pressing keyboard rows. The guide further includes an additionally-pressing keyboard row following a rear end of the pressing keyboard rows, and including a second keyboard pressing the rear immersion nozzle via the lower face in the flange before pushing out the foremost immersion nozzle.

An immersion-nozzle replacement apparatus includes a guide, and a pressing keyboard row. The guide supports two immersion nozzles, a foremost immersion nozzle and a rear immersion nozzle. The guide includes two rows supporting the immersion nozzles via the lower face in the flange. The pressing keyboard row, which is provided in the rows of the guide, includes first keyboards pressing the foremost immersion nozzle via the lower face in the flange. The immersion-nozzle replacement apparatus pushes out the foremost immersion nozzle horizontally with the rear immersion nozzle, and puts the rear immersion nozzle on the pressing keyboard rows. The guide further includes an additionally-pressing keyboard row following a rear end of the pressing keyboard rows, and including a second keyboard pressing the rear immersion nozzle via the lower face in the flange before pushing out the foremost immersion nozzle.

A slab continuous casting apparatus according to this invention is configured to supply molten metal from a tundish to a slab water-cooled mold through at least an upper nozzle, a stopper, and an immersion nozzle and solidify the molten metal, and is provided with an immersion nozzle quick replacement mechanism. The slab continuous casting apparatus includes a discharge direction change mechanism that is provided between the stopper and the immersion nozzle and is capable of freely changing a discharge angle of the molten metal in a horizontal cross-section during casting.

A slab continuous casting apparatus according to this invention is configured to supply molten metal from a tundish to a slab water-cooled mold through at least an upper nozzle, a stopper, and an immersion nozzle and solidify the molten metal, and is provided with an immersion nozzle quick replacement mechanism. The slab continuous casting apparatus includes a discharge direction change mechanism that is provided between the stopper and the immersion nozzle and is capable of freely changing a discharge angle of the molten metal in a horizontal cross-section during casting.

A ladle shroud is fixed to a coupling device for reversibly coupling an inlet orifice of said ladle shroud to a collector nozzle fixed to the outside of a bottom floor of a ladle in a metal casting installation, by means of at least a first and second elongated latch pivotally mounted on a hinge, such that the latch can pivot from a fixing position to an idle position. The idle position of the latches allows the engagement of the ladle shroud into its casting configuration about the collector nozzle, and the fixing position of the latches engages catches provided on said latches into matching fasteners located on the gate frame holding the collector nozzle.