An assembly and method for producing powder are provided. The assembly includes a melting chamber, an atomizing vessel, and a powder processing device. The melting chamber includes a crucible, a tundish, and a filtering device. The crucible is arranged for melting a material. The crucible and tundish are configured for providing a flow path for the melted material from the crucible into the tundish. The filtering device is arranged in the flow path. The tundish is connected to an atomizing nozzle. The atomizing nozzle is configured to direct molten material from the tundish towards and into the atomizing vessel. The atomizing vessel comprises an outlet which is configured to extract solidified, atomized particles of the formerly molten material from the atomizing vessel. The powder processing device includes one or more separation units which are arranged for outputting one or more powders from the atomized particles.

A filter for filtering a liquid metal and to be received in a mold housing defined by internal side and face walls. The filter has a top wall and side walls extending downwardly from the top wall, the side walls being joined together at respective corners. The side walls extend downwardly towards distal end portions. The corners of the filter have a stiffness or rigidity that is higher that the remainder of the filter for increasing the strength of the overall filter and for helping the filter to maintain its shape and integrity throughout casting. The shape of the side walls allows an easy and consistent placement of the filter in the mold housing and ensures that the filter is maintained in place.

An apparatus for countergravity casting a metallic material, has: a crucible for holding melted metallic material; a casting chamber for containing a mold; a fill tube capable of extending into the crucible to communicate melted metallic material to the casting chamber; and a gas source coupled to a headspace of the melting vessel to allow the gas source to pressurize the headspace to establish a pressure differential to force the melted metallic material upwardly through said fill tube into the mold. Extraneous sulfur is prevented from entering the molten metal from the mold by solidifying metal in the fill tube.

Molten metal dispensing systems and techniques for additive manufacturing in space are provided. In one aspect, a molten metal dispensing system includes a cartridge including a channel extending from a first end of the cartridge to a second end of the cartridge, the channel configured to receive a metal bar at the second end of the cartridge. The system also includes a filter positioned adjacent to the first end of the cartridge, a heater configured to melt a portion of the metal bar at the first end of the cartridge, an actuator configured to apply a force to the metal bar to move the metal bar towards the first end of the cartridge. The movement of the metal bar pushes the melted portion of the metal bar through the filter to dispense the melted portion of the metal bar.