B22F1/052

METHOD FOR REFINING LARGE-PARTICLE-SIZE PURE COPPER OR COPPER ALLOY PARTICLES BY HIGH-ENERGY BALL MILLING

The present invention discloses a method for refining large-particle-size pure copper or copper alloy particles by high-energy ball milling, the method comprising the following steps: (1) using large-particle-size pure copper or copper alloy coarse particles as a raw material and cyclohexane or water as a process control agent, and crushing and refining the particles by high-energy ball milling to obtain small-particle-size copper or copper alloy powder; and (2) decreasing an oxygen content in the powder obtained in step (1) in a reducing atmosphere to obtain pure copper or copper alloy powder. In the present invention, by improving the overall process flow of the preparation method and the parameter conditions of each process step, the method greatly decreases energy consumption compared with existing copper powder preparation techniques. In addition, the method features a simple process and low production costs.

Alloy powder, fe-based nanocrystalline alloy powder and magnetic core

An alloy powder having an alloy composition represented by Fe.sub.100-a-b-c-d-e-fCu.sub.aSi.sub.bB.sub.cCr.sub.dSn.sub.eC.sub.f, wherein a, b, c, d, e and f are atomic % meeting 0.80≤a≤1.80, 2.00≤b≤10.00, 11.00≤c≤17.00, 0.10≤d≤2.00, 0.01≤e≤1.50, and 0.10≤f≤0.40.

JOINING MATERIAL, PRODUCTION METHOD FOR JOINING MATERIAL, AND JOINED BODY
20220347745 · 2022-11-03 ·

In the joined body (10) in which the conductor (12) and the substrate (14) are joined by the joining material (13), the joining material (13) includes a sintered body formed by sintering silver powder. A sintered body having a porosity of 8% to 30% and a surface roughness Ra of a joining surface of 500 nm or more and 3.3 μm or less is adopted.

ALLOY POWDER, NANOCRYSTALLINE POWDER AND MAGNETIC CORE

Alloy powder comprises particles. The particles include specific particles. Each of the specific particles has a surface layer on which a divided trace is formed.

Caster assembly

A caster assembly configured to process and store a material includes a reaction chamber, a storage assembly configured to store material processed in the reaction chamber, and a blower configured to process and store the material. The reaction chamber includes a vessel configured to hold the material in a melted state prior to processing and a powder generating assembly configured to receive the material from the melting vessel. The powder generating assembly includes a feeding chamber and a feeding device disposed at least partially within the feeding chamber. The feeding device includes at least one nozzle configured to inject inert fluid, where the fluid is a gas, liquid, or combination of the two into the feeding chamber and a material inlet through which the material is configured to flow into the feeding chamber to be exposed to the inert fluid, where the fluid is a gas, liquid, or combination of the two.

Caster assembly

A caster assembly configured to process and store a material includes a reaction chamber, a storage assembly configured to store material processed in the reaction chamber, and a blower configured to process and store the material. The reaction chamber includes a vessel configured to hold the material in a melted state prior to processing and a powder generating assembly configured to receive the material from the melting vessel. The powder generating assembly includes a feeding chamber and a feeding device disposed at least partially within the feeding chamber. The feeding device includes at least one nozzle configured to inject inert fluid, where the fluid is a gas, liquid, or combination of the two into the feeding chamber and a material inlet through which the material is configured to flow into the feeding chamber to be exposed to the inert fluid, where the fluid is a gas, liquid, or combination of the two.

High melting point metal or alloy powders atomization manufacturing processes
11607732 · 2023-03-21 · ·

There are provided high melting point metal or alloy powder atomization manufacturing processes comprising providing a melt of the high melting point metal or alloy through a feed tube; diverting the melt at a diverting angle with respect to a central axis of the feed tube to obtain a diverted melt; directing the diverted melt to an atomization area; and providing at least one atomization gas stream to the atomization area. The atomization process can be carried out in the presence of water within an atomization chamber used for the atomization process.

DUST CORE, METHOD FOR MANUFACTURING DUST CORE, INDUCTOR INCLUDING DUST CORE, AND ELECTRONIC/ELECTRIC DEVICE INCLUDING INDUCTOR
20230081183 · 2023-03-16 ·

A dust core contains a powder of a crystalline magnetic material powder and a powder of an amorphous magnetic material. The sum of the content of the crystalline magnetic material powder and the content of the amorphous magnetic material powder is 83 mass percent or more. The mass ratio of the content of the crystalline magnetic material powder to the sum of the content of the crystalline magnetic material powder and the content of the amorphous magnetic material powder is 20 mass percent or less. The median diameter D50a of the amorphous magnetic material powder is greater than or equal to the median diameter D50c of the crystalline magnetic material powder. A 10% cumulative diameter D10a in a volume-based cumulative particle size distribution of the amorphous magnetic material powder is 9.5 μm or less.

DUST CORE, METHOD FOR MANUFACTURING DUST CORE, INDUCTOR INCLUDING DUST CORE, AND ELECTRONIC/ELECTRIC DEVICE INCLUDING INDUCTOR
20230081183 · 2023-03-16 ·

A dust core contains a powder of a crystalline magnetic material powder and a powder of an amorphous magnetic material. The sum of the content of the crystalline magnetic material powder and the content of the amorphous magnetic material powder is 83 mass percent or more. The mass ratio of the content of the crystalline magnetic material powder to the sum of the content of the crystalline magnetic material powder and the content of the amorphous magnetic material powder is 20 mass percent or less. The median diameter D50a of the amorphous magnetic material powder is greater than or equal to the median diameter D50c of the crystalline magnetic material powder. A 10% cumulative diameter D10a in a volume-based cumulative particle size distribution of the amorphous magnetic material powder is 9.5 μm or less.

Powder comprising coated hard material particles

The present invention relates to a method for producing hard materials that are coated with a cobalt hydroxide compound and to powders that comprise the coated hard material particles, and the use thereof.