The present disclosure is drawn to a material set including a powder bed material and a binder fluid. The powder bed material can be from 80 wt % to 100 wt % metal particles having a metal core and a thin metal layer on the core, and the metal particles having a D50 particle size distribution value ranging from 4 μm to 150 μm and the thin metal layer having an average thickness from 20 nm to 2 μm. The binder fluid can adhere a first portion of the powder bed material relative to a second portion of the powder bed material not in contact with the binder fluid.

The dust core comprises a plurality of soft magnetic iron-based particles, a coating layer disposed on each of the surfaces of the soft magnetic iron-based particles, an interstitial layer disposed between the coating layers, and a nanopowder disposed between the soft magnetic iron-based particles. The coating layer is a layer of a compound comprising Fe, Si, O, B and N; and the nanopowder is a powder of a compound comprising O, N and at least one element selected from the group consisting of Fe, Si, Zr, Co, Al, Mg, Mn and Ni.

The dust core comprises a plurality of soft magnetic iron-based particles, a coating layer disposed on each of the surfaces of the soft magnetic iron-based particles, an interstitial layer disposed between the coating layers, and a nanopowder disposed between the soft magnetic iron-based particles. The coating layer is a layer of a compound comprising Fe, Si, O, B and N; and the nanopowder is a powder of a compound comprising O, N and at least one element selected from the group consisting of Fe, Si, Zr, Co, Al, Mg, Mn and Ni.

The dust core comprises a plurality of soft magnetic iron-based particles, a coating layer disposed on each of the surfaces of the soft magnetic iron-based particles, an interstitial layer disposed between the coating layers, and a nanopowder disposed between the soft magnetic iron-based particles. The coating layer is a layer of a compound comprising Fe, Si, O, B and N; and the nanopowder is a powder of a compound comprising O, N and at least one element selected from the group consisting of Fe, Si, Zr, Co, Al, Mg, Mn and Ni.

A zirconium nitride powder having a volume resistivity of 107 Ω.Math.cm or more in the state of the pressurized powder body hardened at a pressure of 5 MPa, and a particle size distribution D90 of 10 μm or less when ultrasonically dispersed for 5 minutes in a state of being diluted with water or an alcohol having a carbon number of which is in a range of 2 to 5. Also, the zirconium nitride powder is dispersed in an acrylic monomer or an epoxy monomer to prepare a monomer dispersion. Further, the zirconium nitride powder is dispersed in a dispersing medium as a black pigment and further a resin is mixed to prepare a black composition.

A zirconium nitride powder having a volume resistivity of 107 Ω.Math.cm or more in the state of the pressurized powder body hardened at a pressure of 5 MPa, and a particle size distribution D90 of 10 μm or less when ultrasonically dispersed for 5 minutes in a state of being diluted with water or an alcohol having a carbon number of which is in a range of 2 to 5. Also, the zirconium nitride powder is dispersed in an acrylic monomer or an epoxy monomer to prepare a monomer dispersion. Further, the zirconium nitride powder is dispersed in a dispersing medium as a black pigment and further a resin is mixed to prepare a black composition.

A caster assembly configured to process and store a material includes a reaction chamber, a storage assembly configured to store material processed in the reaction chamber, and a blower configured to process and store the material. The reaction chamber includes a vessel configured to hold the material in a melted state prior to processing and a powder generating assembly configured to receive the material from the melting vessel. The powder generating assembly includes a feeding chamber and a feeding device disposed at least partially within the feeding chamber. The feeding device includes at least one nozzle configured to inject inert fluid, where the fluid is a gas, liquid, or combination of the two into the feeding chamber and a material inlet through which the material is configured to flow into the feeding chamber to be exposed to the inert fluid, where the fluid is a gas, liquid, or combination of the two.

A caster assembly configured to process and store a material includes a reaction chamber, a storage assembly configured to store material processed in the reaction chamber, and a blower configured to process and store the material. The reaction chamber includes a vessel configured to hold the material in a melted state prior to processing and a powder generating assembly configured to receive the material from the melting vessel. The powder generating assembly includes a feeding chamber and a feeding device disposed at least partially within the feeding chamber. The feeding device includes at least one nozzle configured to inject inert fluid, where the fluid is a gas, liquid, or combination of the two into the feeding chamber and a material inlet through which the material is configured to flow into the feeding chamber to be exposed to the inert fluid, where the fluid is a gas, liquid, or combination of the two.

Provided is an Fe-based nanocrystalline alloy powder. The Fe-based nanocrystalline alloy powder has a chemical composition, excluding inevitable impurities, represented by a composition formula of Fe.sub.aSi.sub.bB.sub.cP.sub.dCu.sub.eM.sub.f, where the M in the composition formula is at least one element selected from the group consisting of Nb, Mo, Zr, Ta, W, Hf, Ti, V, Cr, Mn, C, Al, S, O, and N, 79 at %≤a≤84.5 at %, 0 at %≤b<6 at %, 0 at %<c≤10 at %, 4 at %<d≤11 at %, 0.2 at %≤e≤0.53 at %, 0 at %≤f≤4 at %, a+b+c+d+e+f=100 at %, a degree of crystallinity is more than 10% by volume, and an Fe crystallite diameter of the Fe-based nanocrystalline alloy powder is 50 nm or less.

Provided is an Fe-based nanocrystalline alloy powder. The Fe-based nanocrystalline alloy powder has a chemical composition, excluding inevitable impurities, represented by a composition formula of Fe.sub.aSi.sub.bB.sub.cP.sub.dCu.sub.eM.sub.f, where the M in the composition formula is at least one element selected from the group consisting of Nb, Mo, Zr, Ta, W, Hf, Ti, V, Cr, Mn, C, Al, S, O, and N, 79 at %≤a≤84.5 at %, 0 at %≤b<6 at %, 0 at %<c≤10 at %, 4 at %<d≤11 at %, 0.2 at %≤e≤0.53 at %, 0 at %≤f≤4 at %, a+b+c+d+e+f=100 at %, a degree of crystallinity is more than 10% by volume, and an Fe crystallite diameter of the Fe-based nanocrystalline alloy powder is 50 nm or less.