Disclosed is a biomedical β titanium alloy and a preparation method thereof. Its composition includes: Mo: 9.20-13.50%; Fe: 1.00-3.20%; Zr: 3.50-8.20%; Ta: 0-1.00%; the balance is Ti. The β titanium alloy is suitable for the laser additive manufacturing technology, and the prepared parts have a dense equiaxed grain structure with ultra-low grain size and a small number of columnar grain structures, which produces a fine-grain strengthening effect, and greatly improve the hardness and tribocorrosion performance of the alloy material. Also provided is a method for preparing a non-toxic, low-elasticity, and tribocorrosion resistant biomedical β titanium alloy material. A powder prepared from the above alloy components is subjected to a laser additive manufacturing technology to prepare a corresponding β titanium alloy with high-hardness, good tribocorrosion resistance and extremely low cytotoxicity. Moreover, the prepared material has good weldability and is a special metal alloy powder suitable for laser additive manufacturing.

Disclosed is a biomedical β titanium alloy and a preparation method thereof. Its composition includes: Mo: 9.20-13.50%; Fe: 1.00-3.20%; Zr: 3.50-8.20%; Ta: 0-1.00%; the balance is Ti. The β titanium alloy is suitable for the laser additive manufacturing technology, and the prepared parts have a dense equiaxed grain structure with ultra-low grain size and a small number of columnar grain structures, which produces a fine-grain strengthening effect, and greatly improve the hardness and tribocorrosion performance of the alloy material. Also provided is a method for preparing a non-toxic, low-elasticity, and tribocorrosion resistant biomedical β titanium alloy material. A powder prepared from the above alloy components is subjected to a laser additive manufacturing technology to prepare a corresponding β titanium alloy with high-hardness, good tribocorrosion resistance and extremely low cytotoxicity. Moreover, the prepared material has good weldability and is a special metal alloy powder suitable for laser additive manufacturing.

A powder production method includes providing an elongated workpiece and repeatedly contacting an outer surface of the elongated workpiece with a reciprocating cutter according to a predetermined at least one frequency to produce a powder. The powder includes a plurality of particles, wherein at least 95% of the produced particles have a diameter or maximum dimension ranging from about 10 μm to about 200 μm. A system for producing powders having a plurality of particles including a cutter and at least one controller is also provided herein.

A powder production method includes providing an elongated workpiece and repeatedly contacting an outer surface of the elongated workpiece with a reciprocating cutter according to a predetermined at least one frequency to produce a powder. The powder includes a plurality of particles, wherein at least 95% of the produced particles have a diameter or maximum dimension ranging from about 10 μm to about 200 μm. A system for producing powders having a plurality of particles including a cutter and at least one controller is also provided herein.

A powder production method includes providing an elongated workpiece and repeatedly contacting an outer surface of the elongated workpiece with a reciprocating cutter according to a predetermined at least one frequency to produce a powder. The powder includes a plurality of particles, wherein at least 95% of the produced particles have a diameter or maximum dimension ranging from about 10 μm to about 200 μm. A system for producing powders having a plurality of particles including a cutter and at least one controller is also provided herein.

The present disclosure relates to a method for preparing a functional composite powder and a functional composite powder, and more particularly, to a method for preparing a functional composite powder, the method including the steps of: preparing a metal material powder and an implantation material; adding the metal material powder and the implantation material into a mixer; and forming a functional composite powder by applying kinetic energy to the metal material powder and the implantation material in the mixer, and a functional composite powder prepared by the method.

A print engine of an additive manufacturing system includes a print station configured to hold a removable cartridge containing powder. A laser engine is positioned to direct a one or two dimensional patterned laser beam into the removable cartridge. In some embodiments powder is produced at least in part with a magnetohydrodynamic system.

The present invention discloses a preparation process of multi-component spherical alloy powder, which adopts a plasma rotation electrode process (PREP) method to prepare the multi-component spherical alloy powder. The multi-component alloy includes at least one of refractory metals and compounds thereof, specifically including tungsten, molybdenum, tantalum, niobium, rhenium, tungsten carbide, tantalum carbide and the like.

The present invention adopts the PREP method to prepare the multi-component spherical alloy powder containing the refractory metals or compound thereof, and the prepared multi-component spherical alloy powder has high sphericity, good fluidity and high tap density, and is low in content of impurity elements and output of hollow powder and satellite powder; compared with other preparation methods, the prepared alloy powder has better performance and is an ideal material for metal 3D printing; and the present invention further solves the problem of difficulty in preparing a round rod with the refractory metals or compound thereof as a base material used in the PREP method, and provides a spatial structure meshing method, a direct element mixing method or a porous framework method to prepare a multi-component alloy rod.

The present invention discloses a preparation process of multi-component spherical alloy powder, which adopts a plasma rotation electrode process (PREP) method to prepare the multi-component spherical alloy powder. The multi-component alloy includes at least one of refractory metals and compounds thereof, specifically including tungsten, molybdenum, tantalum, niobium, rhenium, tungsten carbide, tantalum carbide and the like.

The present invention adopts the PREP method to prepare the multi-component spherical alloy powder containing the refractory metals or compound thereof, and the prepared multi-component spherical alloy powder has high sphericity, good fluidity and high tap density, and is low in content of impurity elements and output of hollow powder and satellite powder; compared with other preparation methods, the prepared alloy powder has better performance and is an ideal material for metal 3D printing; and the present invention further solves the problem of difficulty in preparing a round rod with the refractory metals or compound thereof as a base material used in the PREP method, and provides a spatial structure meshing method, a direct element mixing method or a porous framework method to prepare a multi-component alloy rod.

The embodiments disclosed herein are directed to systems and methods for manufacturing recycled copper alloy powder particles from used or deficient copper alloy powder particles. In some embodiments, used copper alloy powder particles comprising near-surface oxygen are introduced into a microwave plasma torch. In some embodiments, the used copper alloy powder particles are heated within the microwave plasma torch to at least partially remove the oxygen and form recycled copper alloy powder particles, without melting the used copper alloy powder particles.