Biocidal metallic compositions and films, and methods for making and adhering biocidal compositions and films to surfaces requiring continued protection without requiring frequent cleaning are disclosed. The biocidal compositions may include metals, such as copper or silver powder, which are applied to the exposed surface of a variety of different resins, glues, epoxies, solvents or other surface treatments to create a biocidal film over the surface of product substrates including metals, leathers, papers, plastics, cardstocks, and glass surfaces.

A method for producing a composite material includes providing a composition comprising at least one hardness carrier and a base binder alloy, and sintering the composition. The base binder alloy comprises from 66 to 93 wt.-% of nickel, from 7 to 34 wt.-% of iron, and from 0 to 9 wt.-% of cobalt, wherein the wt.-% proportions of the base binder alloy add up to 100 wt.-%.

A method for processing fines bearing iron or other metals, such as manganese, bauxite, boron, chromium, iron-nickel and/or ferrous slags, from various possible sources, possibly with the addition of self-reducing agents and other minerals for chemical adjustment, with particle size up to 6.3 mm (through ¼ inch sieve), directly into the intense mixer, with a set of binders in specific proportions, aiming to optimize physical and metallurgical properties of the briquettes with minimal binder addition, thus not compromising the quality of steel or other metal products. The binders are starch, sodium silicate and a base such as sodium hydroxide. The mixture with adjusted moisture content goes through a conventional briquetting roller press. The green briquettes then undergo drying with forced air at around 150° C. for a short time, or at ambient temperature for a longer time. The briquettes obtained have excellent metallurgical properties, and sufficient physical resistance for handling and transport, without the high and undesirable economic and environmental costs of the hot briquetting process.

A method for processing fines bearing iron or other metals, such as manganese, bauxite, boron, chromium, iron-nickel and/or ferrous slags, from various possible sources, possibly with the addition of self-reducing agents and other minerals for chemical adjustment, with particle size up to 6.3 mm (through ¼ inch sieve), directly into the intense mixer, with a set of binders in specific proportions, aiming to optimize physical and metallurgical properties of the briquettes with minimal binder addition, thus not compromising the quality of steel or other metal products. The binders are starch, sodium silicate and a base such as sodium hydroxide. The mixture with adjusted moisture content goes through a conventional briquetting roller press. The green briquettes then undergo drying with forced air at around 150° C. for a short time, or at ambient temperature for a longer time. The briquettes obtained have excellent metallurgical properties, and sufficient physical resistance for handling and transport, without the high and undesirable economic and environmental costs of the hot briquetting process.

A compressed powder body comprises metal particles and an interposed substance which is interposed between the metal particles. Each of the metal particles is made of FeSiAl-based soft magnetic alloy and has a flat shape when seen along a predetermined direction. The metal particles include one or more of the metal particles each of which is formed with one or more predetermined holes. Each of the predetermined holes passes through the metal particle in the predetermined direction. Each of the predetermined holes has a maximum width in a predetermined plane perpendicular to the predetermined direction the maximum width being equal to or larger than a thickness of the metal particle with the predetermined hole in the predetermined direction.

A compressed powder body comprises metal particles and an interposed substance which is interposed between the metal particles. Each of the metal particles is made of FeSiAl-based soft magnetic alloy and has a flat shape when seen along a predetermined direction. The metal particles include one or more of the metal particles each of which is formed with one or more predetermined holes. Each of the predetermined holes passes through the metal particle in the predetermined direction. Each of the predetermined holes has a maximum width in a predetermined plane perpendicular to the predetermined direction the maximum width being equal to or larger than a thickness of the metal particle with the predetermined hole in the predetermined direction.

The iron loss of a dust core is reduced. A dust core (1) includes soft magnetic metal particles (3) having an average particle size of 5 μm or more and 30 μm or less, and a particle boundary phase (6). The particle boundary phase (6) includes a polycrystalline compound containing Al (aluminum). When a sectional structure of the dust core (1) is observed, an area percentage of α-Al.sub.2O.sub.3 in the particle boundary phase (6) is 75% or less. An average thickness Ta of the particle boundary phase (6) is 10 nm or more and 300 nm or less. According to the present invention, the iron loss is reduced.

One aspect of the present invention is a lubricant to be incorporated into a powder metallurgical mixed powder containing an iron-based powder. The lubricant includes a flaky organic material having an average particle diameter of from 0.1 μm to less than 3 μm. Another aspect of the present invention is a powder metallurgical mixed powder which contains an iron-based powder and the lubricant. Yet another aspect of the present invention is a method for producing a sintered compact. The method includes the step of mixing materials to give a powder metallurgical mixed powder containing an iron-based powder and the lubricant. The powder metallurgical mixed powder is compacted using a die to give a powder compact. The powder compact is sintered to give a sintered compact.

The present invention provides a magnetic core having insulating properties, and a method for manufacturing the magnetic core. Provided is a magnetic core manufactured by compression molding and subsequent thermal curing of an iron-based soft magnetic powder having a resin coating formed on particle surfaces thereof. The iron-based soft magnetic powder is one in which the particle surfaces have been coated with an inorganic insulator; the resin coating is an uncured resin coating formed by dry blending the powder with a thermosetting resin at a temperature equal to or greater than the softening point of the thermosetting resin and lower than the thermal curing initiation temperature of the resin; the compression molding is carried out by using a mold to produce a compression molded body; and the thermal curing is carried out at a temperature equal to or greater than the thermal curing initiation temperature of the thermosetting resin.

A gasification component for use in a gasification environment includes a metal-based substrate and a coating deposited on the metal-based substrate. The coating includes at least about 51% by weight of chromium in the alpha phase at an operating temperature of gasification.