The present invention provides an injection molded primer insert for polymer ammunition comprising: a top surface opposite a bottom surface; a primer flash hole aperture positioned in the top surface extending through to the bottom surface; a substantially cylindrical coupling element extending away from the bottom surface forming an interior surface inside the substantially cylindrical coupling element and an exterior surface; a primer recess in the top surface that extends toward the bottom surface, a primer flash aperture positioned in the primer recess to extend through the bottom surface, and a flange that extends circumferentially about an outer edge of the top surface, wherein the flange is adapted to receive a polymer overmolding.

The present invention provides an injection molded primer insert for polymer ammunition comprising: a top surface opposite a bottom surface; a primer flash hole aperture positioned in the top surface extending through to the bottom surface; a substantially cylindrical coupling element extending away from the bottom surface forming an interior surface inside the substantially cylindrical coupling element and an exterior surface; a primer recess in the top surface that extends toward the bottom surface, a primer flash aperture positioned in the primer recess to extend through the bottom surface, and a flange that extends circumferentially about an outer edge of the top surface, wherein the flange is adapted to receive a polymer overmolding.

One embodiment of the present invention provides a stamped metal primer insert for a polymeric ammunition cartridge comprising: a top surface having a stamped flange that extends circumferentially about an outer edge of the top surface; a stamped coupling element that extends from the flange to a coupling tip; a stamped inner coupling element from the coupling tip to a bottom surface, wherein the bottom surface is opposite the top surface; a stamped primer recess in the top surface that extends toward the bottom surface; a primer flash aperture in the primer recess through the bottom surface; and a groove stamped in the primer recess around the primer flash aperture adapted to receive a polymer overmolding.

One embodiment of the present invention provides a stamped metal primer insert for a polymeric ammunition cartridge comprising: a top surface having a stamped flange that extends circumferentially about an outer edge of the top surface; a stamped coupling element that extends from the flange to a coupling tip; a stamped inner coupling element from the coupling tip to a bottom surface, wherein the bottom surface is opposite the top surface; a stamped primer recess in the top surface that extends toward the bottom surface; a primer flash aperture in the primer recess through the bottom surface; and a groove stamped in the primer recess around the primer flash aperture adapted to receive a polymer overmolding.

A method for preparing a thermal barrier coating (TBC) material includes: spraying a metal mixture onto a surface of an alloy using supersonic flame spraying or explosive spraying to form a bottom layer; spraying an yttria-stabilized zirconia (YSZ) precursor sol onto the bottom layer using liquid plasma spraying to form an intermediate layer; and spraying a ceramic composite including SiO.sub.2 and La—Ce—Zr—O using plasma spraying or explosive spraying to form a surface layer.

A method for preparing a thermal barrier coating (TBC) material includes: spraying a metal mixture onto a surface of an alloy using supersonic flame spraying or explosive spraying to form a bottom layer; spraying an yttria-stabilized zirconia (YSZ) precursor sol onto the bottom layer using liquid plasma spraying to form an intermediate layer; and spraying a ceramic composite including SiO.sub.2 and La—Ce—Zr—O using plasma spraying or explosive spraying to form a surface layer.

The present invention provides an ammunition cartridge having a primer insert having a top surface opposite a bottom surface and a extraction flange that extends circumferentially about an outer edge of the top surface; a coupling element that extends from the bottom surface, wherein the substantially cylindrical coupling element is adapted to receive a polymer overmolding; a primer recess in the top surface that extends toward the bottom surface, wherein the primer recess comprises a recess bottom and a circular recess side wall; a primer flash aperture through the recess bottom that extends through the bottom surface, wherein the primer flash aperture is adapted to receive a polymer overmolding to form a flash hole; and one or more pads positioned on the recess bottom; a groove in the primer recess positioned around the primer flash aperture to extend at least partially over the recess bottom and adapted to receive a polymer overmolding.

The present invention provides an ammunition cartridge having a primer insert having a top surface opposite a bottom surface and a extraction flange that extends circumferentially about an outer edge of the top surface; a coupling element that extends from the bottom surface, wherein the substantially cylindrical coupling element is adapted to receive a polymer overmolding; a primer recess in the top surface that extends toward the bottom surface, wherein the primer recess comprises a recess bottom and a circular recess side wall; a primer flash aperture through the recess bottom that extends through the bottom surface, wherein the primer flash aperture is adapted to receive a polymer overmolding to form a flash hole; and one or more pads positioned on the recess bottom; a groove in the primer recess positioned around the primer flash aperture to extend at least partially over the recess bottom and adapted to receive a polymer overmolding.

A compound includes metal powder, an epoxy resin, and a wax. The content of the metal powder is from 96 mass % to less than 100 mass %. The wax includes at least one selected from the group consisting of metal salts of lauric acid, metal salts of stearic acid, and saponified montanic acid esters.

A compound includes metal powder, an epoxy resin, and a wax. The content of the metal powder is from 96 mass % to less than 100 mass %. The wax includes at least one selected from the group consisting of metal salts of lauric acid, metal salts of stearic acid, and saponified montanic acid esters.