An apparatus and method for manufacturing iron-based mixed powder with excellent flowability is provided. The apparatus includes a hopper which stores and discharges a main raw material of iron-based powder, a transport means which transports the main raw material of iron-based powder discharged from the hopper, a magnetizing means that applies magnetic force to the main raw material transported and falling from the transport means to process the main raw material of iron-based powder into a main raw material bundle in a crumbly type in which the main raw material of iron-based powder is agglomerated with each other, a first mixer in which the main raw material bundle in a magnetized state and an auxiliary raw material of iron-based powder are loaded and mixed while being rotated and transported, and a second mixer in which a first iron-based mixed powder is mixed while being rotated and transported.

An apparatus and method for manufacturing iron-based mixed powder with excellent flowability is provided. The apparatus includes a hopper which stores and discharges a main raw material of iron-based powder, a transport means which transports the main raw material of iron-based powder discharged from the hopper, a magnetizing means that applies magnetic force to the main raw material transported and falling from the transport means to process the main raw material of iron-based powder into a main raw material bundle in a crumbly type in which the main raw material of iron-based powder is agglomerated with each other, a first mixer in which the main raw material bundle in a magnetized state and an auxiliary raw material of iron-based powder are loaded and mixed while being rotated and transported, and a second mixer in which a first iron-based mixed powder is mixed while being rotated and transported.

The present disclosure provides mixtures, systems, and methods for printing a three-dimensional (3D) object. In some aspects, the present disclosure provides a mixture for printing a 3D object, comprising a plurality of granulated particles. In some aspects, the present disclosure provides a mixture for printing a 3D object, comprising a plurality of precursor compounds configured to react to form a plurality of particles.

The invention provides a method for manufacturing a powder magnetic core through simple compression molding and capable of manufacturing a complicatedly shaped powder magnetic core with reliable high strength and insulating properties. The invention is directed to a method for manufacturing a powder magnetic core with a metallic soft magnetic material powder, the method including: a first step including mixing a soft magnetic material powder and a binder; a second step including compression molding the mixture obtained after the first step; a third step including performing at least one of grinding and cutting on the compact obtained after the second step; and a fourth step including heat-treating the compact after the third step, wherein in the fourth step, the compact is heat-treated so that an oxide layer containing an element constituting the soft magnetic material powder is formed on the surface of the soft magnetic material powder.

The invention provides a method for manufacturing a powder magnetic core through simple compression molding and capable of manufacturing a complicatedly shaped powder magnetic core with reliable high strength and insulating properties. The invention is directed to a method for manufacturing a powder magnetic core with a metallic soft magnetic material powder, the method including: a first step including mixing a soft magnetic material powder and a binder; a second step including compression molding the mixture obtained after the first step; a third step including performing at least one of grinding and cutting on the compact obtained after the second step; and a fourth step including heat-treating the compact after the third step, wherein in the fourth step, the compact is heat-treated so that an oxide layer containing an element constituting the soft magnetic material powder is formed on the surface of the soft magnetic material powder.

A method for producing hard metal powder suitable for manufacturing hard metal products including metal carbides and a binder is provided. An easy to carry out method that provides high quality hard metal powder includes: a) dissolving in water, water soluble raw materials and a binder source to form an aqueous solution, b) drying the aqueous solution to form a precursor powder having the raw materials homogenously distributed throughout the precursor powder, c) decomposing the precursor powder by heating the powder in an inert atmosphere to remove gas evolved in the decomposition of the raw materials, d) grinding the precursor powder and mixing it with a liquid media to produce a suspension, e) spray drying the suspension to agglomerate the precursor powder, and f) heat treating the agglomerated precursor powder to form a hard metal powder containing agglomerates of carbides evenly distributed and bonded to a metallic matrix.

A method for producing hard metal powder suitable for manufacturing hard metal products including metal carbides and a binder is provided. An easy to carry out method that provides high quality hard metal powder includes: a) dissolving in water, water soluble raw materials and a binder source to form an aqueous solution, b) drying the aqueous solution to form a precursor powder having the raw materials homogenously distributed throughout the precursor powder, c) decomposing the precursor powder by heating the powder in an inert atmosphere to remove gas evolved in the decomposition of the raw materials, d) grinding the precursor powder and mixing it with a liquid media to produce a suspension, e) spray drying the suspension to agglomerate the precursor powder, and f) heat treating the agglomerated precursor powder to form a hard metal powder containing agglomerates of carbides evenly distributed and bonded to a metallic matrix.

The present invention provides a soft magnetic composite material for a fluid filling process, comprising soft magnetic powder and a binder. The soft magnetic powder and the binder are fully mixed, the soft magnetic powder is higher in average Wadell's sphericity, and the soft magnetic powder high in average Wadell's sphericity is small in friction force generated when flowing, small in specific surface area and large in apparent density.

The present invention provides a soft magnetic composite material for a fluid filling process, comprising soft magnetic powder and a binder. The soft magnetic powder and the binder are fully mixed, the soft magnetic powder is higher in average Wadell's sphericity, and the soft magnetic powder high in average Wadell's sphericity is small in friction force generated when flowing, small in specific surface area and large in apparent density.

Devices, systems, and methods are directed to the use of vapor phase change in binder jetting processes for forming three-dimensional objects. In general, a vapor of a first fluid may be directed to a layer of a powder spread across a build volume. The vapor may condense to reduce mobility of the particles of the powder of the layer. For example, the condensing vapor may reduce the likelihood of particle ejection from the layer and, thus, may reduce the likelihood of clogging or otherwise degrading a printhead used to jet a second fluid (e.g., a binder) to the layer. Further, or instead, the condensing vapor may increase the density of the powder in the layer which, when repeated over a plurality of layers forming a three-dimensional object, may reduce the likelihood of slumping of the part during sintering.