A sintered metal connecting rod (10) includes as an integrated body, a large end portion (11), a small end portion (12), and a stem portion (13). In the sintered metal connecting rod (10), division marks (14a, 14b) of a molding die by a compression molding are formed between the large end portion (11) and the stem portion (13) and between the small end portion (12) and the stem portion (13) on one of front and back surface (11c to 13c) in which the through-holes (11a, 12a) are formed, respectively. The large end portion (11) and the stem portion (13) have a density difference of 4% or less, and the small end portion (12) and the stem portion (13) have a density difference of 4% or less.

A method for producing a bonded magnet, comprising: (i) low-shear compounding of a thermoplastic polymer and magnetic particles to form an initial homogeneous mixture thereof; (ii) feeding the initial homogeneous mixture into a plasticator comprising a low-shear single screw rotating unidirectionally toward a die orifice and housed within a heated barrel to result in heating of the initial homogeneous mixture until the thermoplastic polymer melts and forms a further homogeneous mixture, wherein said further homogeneous mixture is transported within threads of the single screw towards the die orifice and exits the die orifice as a solid pellet; (iii) conveying the solid pellet into a mold and compression molding the pellet in the mold, to form the bonded magnet, wherein the bonded magnet possesses a magnetic particle loading of at least 80 vol % and exhibits one or more magnetic properties varying by less than 5% throughout the bonded magnet.

Disclosed herein is a method and apparatus for forming pellets in a non-ambient environment such as a strong magnetic field. The apparatus includes a die body, a die bottom, a short push pin, a long push pin, a press tube, and an extended push pin. A powder is loaded into the die body, which is then positioned in the non-ambient environment, and the powder allowed to equilibrate. A pellet is then formed by pressing on the extended push pin while the powder is in the non-ambient environment.

Disclosed herein is a method and apparatus for forming pellets in a non-ambient environment such as a strong magnetic field. The apparatus includes a die body, a die bottom, a short push pin, a long push pin, a press tube, and an extended push pin. A powder is loaded into the die body, which is then positioned in the non-ambient environment, and the powder allowed to equilibrate. A pellet is then formed by pressing on the extended push pin while the powder is in the non-ambient environment.

A preparation process of a novel drill shank for an IMPACT gun drill, including: manufacturing a mold and a forming block, wherein a forming blind hole is formed in a middle of the mold, the forming block is inserted into the forming blind hole, a wire pipe is disposed in the mold, a feed port is formed in the forming block, a heating cavity is formed in a forming block lateral face and a forming post; manufacturing the forming block with a 2Cr25Ni20 material; injecting tin bronze powder and iron powder into the forming blind hole, starting vibration pressing by the forming block; inputting direct and pulse current to communicate with the metal powder and heat the metal powder at a same time; forming a drill shank blank after 2-3 min, taking out the drill shank blank; removing an adsorbing agent from the drill shank blank by an extraction method.

A method for producing a green compact uses a pressing tool including a die, a first punch to be displaced in an axial direction, a second punch to be displaced in a radial direction through a channel in the die and a receptacle having a filling opening. The method includes locating the second punch before or during filling of a powdery material into the receptacle so as to be outwardly offset in the radial direction relative to an inner peripheral surface, filling the powdery material into the receptacle, and moving at least the first punch and the second punch and compressing the material in the receptacle, with the second punch being moved in the radial direction toward the receptacle only so far that it is disposed flush with a region of the inner peripheral surface. A pressing tool, a green compact and a sintered part are also provided.

A method for producing a green compact uses a pressing tool including a die, a first punch to be displaced in an axial direction, a second punch to be displaced in a radial direction through a channel in the die and a receptacle having a filling opening. The method includes locating the second punch before or during filling of a powdery material into the receptacle so as to be outwardly offset in the radial direction relative to an inner peripheral surface, filling the powdery material into the receptacle, and moving at least the first punch and the second punch and compressing the material in the receptacle, with the second punch being moved in the radial direction toward the receptacle only so far that it is disposed flush with a region of the inner peripheral surface. A pressing tool, a green compact and a sintered part are also provided.

A compression tool, a cutting plate and a method of producing a cutting plate by multiaxial pressing a powder mixture of a hard metal component and a binder to form a green body is provided. After pressing, the body has two parallel main surfaces and a peripheral edge surface extending between and connecting the main surfaces. The main surfaces include depressions, such that cutting edges are formed at the intersection of the bottom of the depressions and at least a part of the edge surface. A heading tool includes a main punch and an independently moveable form punch. In a first pressing step, the form punch is moved towards the powder mixture to form a preliminarily compressed portion. In a second step, the main punch and the form punch are both moved towards a final position to provide the green body with its final dimensions including the depressions.

A compression tool, a cutting plate and a method of producing a cutting plate by multiaxial pressing a powder mixture of a hard metal component and a binder to form a green body is provided. After pressing, the body has two parallel main surfaces and a peripheral edge surface extending between and connecting the main surfaces. The main surfaces include depressions, such that cutting edges are formed at the intersection of the bottom of the depressions and at least a part of the edge surface. A heading tool includes a main punch and an independently moveable form punch. In a first pressing step, the form punch is moved towards the powder mixture to form a preliminarily compressed portion. In a second step, the main punch and the form punch are both moved towards a final position to provide the green body with its final dimensions including the depressions.

A method of forming an article including: contacting a fugitive tool with a powdered parent material; densifying the powdered material; and destructively removing the fugitive tool. A coating of a different material may be formed against the parent material using a similar approach.