The present disclosure generally relates to powder packing for additive manufacturing (AM) methods and systems. Conventional powder packing methods are manual and non-standardized, and they result in operator fatigue and potentially product inconsistencies. Powder packing according to the present disclosure improves standardization and reduces turnaround time, with the potential to lower the cost of AM.

Disclosed embodiments include the formation of an article of manufacture by a process in which vibrations are generated in a bulk material disposed within a build chamber. The vibrations are focused within a section of the base material, and the focusing is controlled to cause the section of the base material to undergo a physical transformation to form at least a portion of the article of manufacture.

A shaped charge liner including a composition of powders. The composition may include one or more of an aluminum metal powder and a titanium metal powder, a bronze metal powder, a tungsten metal powder and a graphite powder. Each powder of the composition may include grain size ranges that are different from one or more other powder grain size ranges. The bronze metal powder may include two or more different grain size ranges, and in some instances three or four different grain size ranges. A method of making the shaped charge liner and shaped charge with such liner having the composition of powders is also disclosed, as is a shaped charge including such shaped charge liner.

A shaped charge liner including a composition of powders. The composition may include one or more of an aluminum metal powder and a titanium metal powder, a bronze metal powder, a tungsten metal powder and a graphite powder. Each powder of the composition may include grain size ranges that are different from one or more other powder grain size ranges. The bronze metal powder may include two or more different grain size ranges, and in some instances three or four different grain size ranges. A method of making the shaped charge liner and shaped charge with such liner having the composition of powders is also disclosed, as is a shaped charge including such shaped charge liner.

Disclosed are an apparatus and method for densifying or compacting powder material in the supply bin of an additive manufacture machine to improve the quality of the object being made. For example, a removable or portable apparatus can be applied to the surface of the supply bin once the bin has been filled. The apparatus can include a vibrational component that agitates the underlying powder to compact the material. The apparatus can then be removed during the remainder of the additive manufacturing process, which then follows in its normal course. A vacuum can also be used the remove of air or other gases that are emitted during the compaction process, for example, as voids are filled during densification.

Disclosed are an apparatus and method for densifying or compacting powder material in the supply bin of an additive manufacture machine to improve the quality of the object being made. For example, a removable or portable apparatus can be applied to the surface of the supply bin once the bin has been filled. The apparatus can include a vibrational component that agitates the underlying powder to compact the material. The apparatus can then be removed during the remainder of the additive manufacturing process, which then follows in its normal course. A vacuum can also be used the remove of air or other gases that are emitted during the compaction process, for example, as voids are filled during densification.

A raw material of aluminum base alloy is extruded and formed by using a forming pattern comprising an upper pattern having plural through-holes for supplying the raw material into diaphragms of equal angles on the circumference and circular cylindrical protrusions positioned in the center of plural through-holes so as to be surrounded by plural through-holes at the exit side of the through-holes, and a lower pattern positioned in the concave portions commonly penetrating at the exit of the plural through-holes of the upper pattern, having through-holes for inserting the protrusions of circular circumference of the upper pattern by providing a tube forming gap, positioned in the center of concave portions of the concave portions in the circular columnar shape of the upper pattern.

A raw material of aluminum base alloy is extruded and formed by using a forming pattern comprising an upper pattern having plural through-holes for supplying the raw material into diaphragms of equal angles on the circumference and circular cylindrical protrusions positioned in the center of plural through-holes so as to be surrounded by plural through-holes at the exit side of the through-holes, and a lower pattern positioned in the concave portions commonly penetrating at the exit of the plural through-holes of the upper pattern, having through-holes for inserting the protrusions of circular circumference of the upper pattern by providing a tube forming gap, positioned in the center of concave portions of the concave portions in the circular columnar shape of the upper pattern.

A shaped charge liner including a composition of powders. The composition may include one or more of an aluminum metal powder and a titanium metal powder, a bronze metal powder, a tungsten metal powder and a graphite powder. Each powder of the composition may include grain size ranges that are different from one or more other powder grain size ranges. The bronze metal powder may include two or more different grain size ranges, and in some instances three or four different grain size ranges. A method of making the shaped charge liner and shaped charge with such liner having the composition of powders is also disclosed, as is a shaped charge including such shaped charge liner.

A shaped charge liner including a composition of powders. The composition may include one or more of an aluminum metal powder and a titanium metal powder, a bronze metal powder, a tungsten metal powder and a graphite powder. Each powder of the composition may include grain size ranges that are different from one or more other powder grain size ranges. The bronze metal powder may include two or more different grain size ranges, and in some instances three or four different grain size ranges. A method of making the shaped charge liner and shaped charge with such liner having the composition of powders is also disclosed, as is a shaped charge including such shaped charge liner.