A method, product, apparatus, and article of manufacture for the application of the Composite Based Additive Manufacturing (CBAM) method to produce objects in metal, and in metal fiber hybrids or composites. The approach has many advantages, including the ability to produce more complex geometries than conventional methods such as milling and casting, improved material properties, higher production rates and the elimination of complex fixturing, complex tool paths and tool changes and, for casting, the need for patterns and tools. The approach works by slicing a 3D model, selectively printing a fluid onto a sheet of substrate material for each layer based on the model, flooding onto the substrate a powdered metal to which the fluid adheres in printed areas, clamping and aligning a stack of coated sheets, heating the stacked sheets to melt the powdered metal and fuse the layers of substrate, and removing excess powder and unfused substrate.

An oxygen solid solution titanium sintered compact includes a matrix made of a titanium component having an α-phase, oxygen atoms dissolved as a solute of solid solution in a crystal lattice of the titanium component, and metal atoms dissolved as a solute of solid solution in the crystal lattice of the titanium component.

A method, product, apparatus, and article of manufacture for the application of the Composite Based Additive Manufacturing (CBAM) method to produce objects in metal, and in metal fiber hybrids or composites. The approach has many advantages, including the ability to produce more complex geometries than conventional methods such as milling and casting, improved material properties, higher production rates and the elimination of complex fixturing, complex tool paths and tool changes and, for casting, the need for patterns and tools. The approach works by slicing a 3D model, selectively printing a fluid onto a sheet of substrate material for each layer based on the model, flooding onto the substrate a powdered metal to which the fluid adheres in printed areas, clamping and aligning a stack of coated sheets, heating the stacked sheets to melt the powdered metal and fuse the layers of substrate, and removing excess powder and unfused substrate.

A method, product, apparatus, and article of manufacture for the application of the Composite Based Additive Manufacturing (CBAM) method to produce objects in metal, and in metal fiber hybrids or composites. The approach has many advantages, including the ability to produce more complex geometries than conventional methods such as milling and casting, improved material properties, higher production rates and the elimination of complex fixturing, complex tool paths and tool changes and, for casting, the need for patterns and tools. The approach works by slicing a 3D model, selectively printing a fluid onto a sheet of substrate material for each layer based on the model, flooding onto the substrate a powdered metal to which the fluid adheres in printed areas, clamping and aligning a stack of coated sheets, heating the stacked sheets to melt the powdered metal and fuse the layers of substrate, and removing excess powder and unfused substrate.

Frangible firearm projectiles, firearm cartridges, and methods for forming the same. The projectiles are formed from metal powder and include an anti-sparking agent. One or more of iron, zinc, bismuth, tin, copper, nickel, tungsten, boron, and/or alloys thereof may form the metal powder. The projectiles may be formed from a compacted mixture of two or more different metal powders. The anti-sparking agent may include a borate, such as boric acid, zinc chloride, and/or petrolatum. The anti-sparking agent may be dispersed within, and/or applied as a coating on, the exterior of the projectile. The compacted mixture may be heat treated for a time sufficient to form a plurality of discrete alloy domains within the compacted mixture. Such domains may be formed by a mechanism that includes vapor-phase diffusion bonding and oxidation of the metal powders and that does form a liquid phase of the metal powder or utilize a polymeric binder.

Frangible firearm projectiles, firearm cartridges, and methods for forming the same. The projectiles are formed from metal powder and include an anti-sparking agent. One or more of iron, zinc, bismuth, tin, copper, nickel, tungsten, boron, and/or alloys thereof may form the metal powder. The projectiles may be formed from a compacted mixture of two or more different metal powders. The anti-sparking agent may include a borate, such as boric acid, zinc chloride, and/or petrolatum. The anti-sparking agent may be dispersed within, and/or applied as a coating on, the exterior of the projectile. The compacted mixture may be heat treated for a time sufficient to form a plurality of discrete alloy domains within the compacted mixture. Such domains may be formed by a mechanism that includes vapor-phase diffusion bonding and oxidation of the metal powders and that does form a liquid phase of the metal powder or utilize a polymeric binder.

The invention relates to a manufacturing system and method for manufacturing a part. A negative powder forms a holder suitable to hold particles of a positive powder in proximity to one another. A connection scheme such as heating, the use of pressure and/or a binder, when employed, connects the particles to one another to form the part.

Provided is an ultra-fine cemented carbide that has high hardness and exhibits excellent transverse-rupture-strength. The ultra-fine cemented carbide includes a hard phase, containing tungsten carbide (WC) as a main component, in an amount of 80 wt % or more and 99.4 wt % or less, a carbonitride phase, containing titanium carbonitride (Ti(C,N)) as a main component produced by carbonitriding of a titanium (Ti) oxide during sintering, in an amount of 0.1 wt % or more and 10.0 wt % or less, and a binder phase, containing at least one selected from cobalt (Co), nickel (Ni), or iron (Fe) as a main component, in an amount of 0.50 wt % or more and 20 wt % or less, and the binder phase contains chromium carbide (Cr.sub.3C.sub.2) in an amount of 0.10 wt % or more and 20.0 wt % or less based on all of the binder phase, and in the ultra-fine cemented carbide, the hard phase, the carbonitride phase, and the binder phase total 100 wt %, WC after the sintering has an average grain size of 1.0 μm or less, the nitrogen content is 0.10 wt % or more and 1.25 wt % or less, and the carbon content is 4.80 wt % or more and 6.30 wt % or less.

Provided is an ultra-fine cemented carbide that has high hardness and exhibits excellent transverse-rupture-strength. The ultra-fine cemented carbide includes a hard phase, containing tungsten carbide (WC) as a main component, in an amount of 80 wt % or more and 99.4 wt % or less, a carbonitride phase, containing titanium carbonitride (Ti(C,N)) as a main component produced by carbonitriding of a titanium (Ti) oxide during sintering, in an amount of 0.1 wt % or more and 10.0 wt % or less, and a binder phase, containing at least one selected from cobalt (Co), nickel (Ni), or iron (Fe) as a main component, in an amount of 0.50 wt % or more and 20 wt % or less, and the binder phase contains chromium carbide (Cr.sub.3C.sub.2) in an amount of 0.10 wt % or more and 20.0 wt % or less based on all of the binder phase, and in the ultra-fine cemented carbide, the hard phase, the carbonitride phase, and the binder phase total 100 wt %, WC after the sintering has an average grain size of 1.0 μm or less, the nitrogen content is 0.10 wt % or more and 1.25 wt % or less, and the carbon content is 4.80 wt % or more and 6.30 wt % or less.

A method of additively manufacturing a structure for use in a reactionary process includes forming a material from metal or metal oxide particles, a dispersion solvent, and a binder. The method also includes depositing the material onto a build platform and curing the material to form a structure for use in a reactionary process. The structure includes the metal or metal oxide particles and is configured to provide a reaction when exposed to a reactant.