B22F3/16

A low-cost rare earth magnet and corresponding manufacturing method thereof
20230102274 · 2023-03-30 ·

The disclosure relates to the technical field of sintered type NdFeB permanent magnets, in particular to a low-cost rare earth magnet and manufacturing method. There is provided a method of preparing a high-coercivity, sintered NdFeB magnet including cerium comprising the following steps:

(S1) Providing alloy flakes composed of R.sub.xT.sub.(1-x-y-z)B.sub.yM.sub.z;

(S2) Mixing the alloy flakes, a low melting point powder, and a lubricant, then subjecting the mixture to a hydrogen embrittlement process followed in this order by pulverizing the process product to an alloy powder by jet milling, magnetic field orientation molding of the alloy powder to obtain a blank, sintering and aging treatment the blank;

(S3) Coating a film composed of a diffusion source of formula R1.sub.xR2.sub.yH.sub.zM.sub.1-x-y-z on the sintered NdFeB magnet; and

(S4) Performing a diffusion heat treatment, followed by aging the sintered NdFeB magnet to obtain the low-cost rare earth magnet.

A low-cost rare earth magnet and corresponding manufacturing method thereof
20230102274 · 2023-03-30 ·

The disclosure relates to the technical field of sintered type NdFeB permanent magnets, in particular to a low-cost rare earth magnet and manufacturing method. There is provided a method of preparing a high-coercivity, sintered NdFeB magnet including cerium comprising the following steps:

(S1) Providing alloy flakes composed of R.sub.xT.sub.(1-x-y-z)B.sub.yM.sub.z;

(S2) Mixing the alloy flakes, a low melting point powder, and a lubricant, then subjecting the mixture to a hydrogen embrittlement process followed in this order by pulverizing the process product to an alloy powder by jet milling, magnetic field orientation molding of the alloy powder to obtain a blank, sintering and aging treatment the blank;

(S3) Coating a film composed of a diffusion source of formula R1.sub.xR2.sub.yH.sub.zM.sub.1-x-y-z on the sintered NdFeB magnet; and

(S4) Performing a diffusion heat treatment, followed by aging the sintered NdFeB magnet to obtain the low-cost rare earth magnet.

Low-heavy rare earth magnet and manufacturing method thereof
20230095310 · 2023-03-30 ·

The disclosure relates to a method of preparing a low-heavy rare earth magnet comprising the following steps: S1, smelting and strip casting of the raw materials of a NdFeB alloy to obtain a NdFeB alloy sheets, and mechanically crushing the NdFeB alloy sheets into flaky alloy sheets; S2, mechanically mixing the flaky alloy sheets, a low melting point powder and a lubricant to obtain a mixture, followed by hydrogen absorption and dehydrogenation treatment of the mixture and jet milling of the product to obtain a NdFeB magnet powder; S3, pressing, forming and sintering the NdFeB magnet powder to obtain a sintered NdFeB magnet; S4, mechanically processing the sintered NdFeB magnet to a desired shape, and then forming a diffusion source film on the surface of the sintered NdFeB magnet; and S5, performing a diffusion process and aging to obtain the low-heavy rare earth magnet.

Low-heavy rare earth magnet and manufacturing method thereof
20230095310 · 2023-03-30 ·

The disclosure relates to a method of preparing a low-heavy rare earth magnet comprising the following steps: S1, smelting and strip casting of the raw materials of a NdFeB alloy to obtain a NdFeB alloy sheets, and mechanically crushing the NdFeB alloy sheets into flaky alloy sheets; S2, mechanically mixing the flaky alloy sheets, a low melting point powder and a lubricant to obtain a mixture, followed by hydrogen absorption and dehydrogenation treatment of the mixture and jet milling of the product to obtain a NdFeB magnet powder; S3, pressing, forming and sintering the NdFeB magnet powder to obtain a sintered NdFeB magnet; S4, mechanically processing the sintered NdFeB magnet to a desired shape, and then forming a diffusion source film on the surface of the sintered NdFeB magnet; and S5, performing a diffusion process and aging to obtain the low-heavy rare earth magnet.

Method for preparing oxygen-free passivated titanium or titanium-alloy powder product by means of gas-solid fluidization

A method for preparing an oxygen-free passivated titanium or titanium-alloy powder product by means of gas-solid fluidization is provided. The new method includes placing the metal halide and the titanium powder which meet formula requirements into a gasifier and a fluidized bed reactor respectively; heating the gasifier to gasify the metal halide, and introducing dry argon and halide gas into the fluidized bed reactor; opening the fluidized bed, heating the fluidized bed, fluidizing the titanium powder after the introduction of the argon and the metal halide gas, and cooling the product to obtain the titanium powder subjected to oxygen-free passivation using metal chloride; molding the oxygen-free passivated titanium powder into a green body with powder metallurgy technology; and sintering the green body in vacuum or argon atmosphere according to the molding technology, and after temperature rise treatment, performing a densification sintering operation to obtain a high-performance titanium product component.

Method for preparing oxygen-free passivated titanium or titanium-alloy powder product by means of gas-solid fluidization

A method for preparing an oxygen-free passivated titanium or titanium-alloy powder product by means of gas-solid fluidization is provided. The new method includes placing the metal halide and the titanium powder which meet formula requirements into a gasifier and a fluidized bed reactor respectively; heating the gasifier to gasify the metal halide, and introducing dry argon and halide gas into the fluidized bed reactor; opening the fluidized bed, heating the fluidized bed, fluidizing the titanium powder after the introduction of the argon and the metal halide gas, and cooling the product to obtain the titanium powder subjected to oxygen-free passivation using metal chloride; molding the oxygen-free passivated titanium powder into a green body with powder metallurgy technology; and sintering the green body in vacuum or argon atmosphere according to the molding technology, and after temperature rise treatment, performing a densification sintering operation to obtain a high-performance titanium product component.

HEAVY RARE EARTH ALLOY, NEODYMIUM-IRON-BORON PERMANENT MAGNET MATERIAL RAW MATERIAL, AND PREPARATION METHOD
20230093094 · 2023-03-23 ·

Disclosed in the present invention are a heavy rare earth alloy, neodymium-iron-boron permanent magnet material, a raw material, and a preparation method. The heavy rare earth alloy comprises the following components: RH: 30-100 mas %, not including 100 mas %; X, 0-20 mas %, not including 0; B: 0-1.1 mas %; and Fe and/or Co: 15-69 mas %, RH comprising one or more heavy rare earth elements in Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu, and Sc, and X being Ti and/or Zr. When the heavy rare earth alloy of the present invention is used as a sub-alloy to prepare the neodymium-iron-boron permanent magnet material, a high utilization rate of heavy rare earth is achieved, so that the coercivity can also be greatly improved while the neodymium-iron-boron permanent magnet material maintains high remanence.

HEAVY RARE EARTH ALLOY, NEODYMIUM-IRON-BORON PERMANENT MAGNET MATERIAL RAW MATERIAL, AND PREPARATION METHOD
20230093094 · 2023-03-23 ·

Disclosed in the present invention are a heavy rare earth alloy, neodymium-iron-boron permanent magnet material, a raw material, and a preparation method. The heavy rare earth alloy comprises the following components: RH: 30-100 mas %, not including 100 mas %; X, 0-20 mas %, not including 0; B: 0-1.1 mas %; and Fe and/or Co: 15-69 mas %, RH comprising one or more heavy rare earth elements in Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu, and Sc, and X being Ti and/or Zr. When the heavy rare earth alloy of the present invention is used as a sub-alloy to prepare the neodymium-iron-boron permanent magnet material, a high utilization rate of heavy rare earth is achieved, so that the coercivity can also be greatly improved while the neodymium-iron-boron permanent magnet material maintains high remanence.

NbC-BASED CEMENTED CARBIDE
20220341007 · 2022-10-27 ·

Provided is a NbC based cemented carbide and method of manufacture the same. The NbC based cemented carbide may be devoid of WC. The NbC based cemented carbide may be devoid of Co in the binder phase. The NbC based cemented carbide exhibits enhanced strength and thermal conductivity while maintaining desired toughness and hardness.

NbC-BASED CEMENTED CARBIDE
20220341007 · 2022-10-27 ·

Provided is a NbC based cemented carbide and method of manufacture the same. The NbC based cemented carbide may be devoid of WC. The NbC based cemented carbide may be devoid of Co in the binder phase. The NbC based cemented carbide exhibits enhanced strength and thermal conductivity while maintaining desired toughness and hardness.