A printer fabricates an object from a computerized model using a fused filament fabrication process. The shape of an extrusion nozzle may be varied during extrusion to control, e.g., an amount of build material deposited, a shape of extrudate exiting the nozzle, a feature resolution, and the like.

A printer fabricates an object from a computerized model using a fused filament fabrication process. The shape of an extrusion nozzle may be varied during extrusion to control, e.g., an amount of build material deposited, a shape of extrudate exiting the nozzle, a feature resolution, and the like.

A powder molding method of aluminum and aluminum alloy includes: preparing a feedstock by kneading aluminum powder, aluminum alloy powder, or aluminum composite powder containing a reinforcing material with a thermoplastic organic binder; molding the feedstock to a product having a complex shape via powder injection molding, compression molding, or extrusion molding; and then producing a high-density sintered body having relative density of at least 96% by performing debinding and sintering in a single heating process under an argon gas atmosphere.

A printer fabricates an object from a computerized model using a fused filament fabrication process. The shape of an extrusion nozzle may be varied during extrusion to control, e.g., an amount of build material deposited, a shape of extrudate exiting the nozzle, a feature resolution, and the like.

A printer fabricates an object from a computerized model using a fused filament fabrication process. The shape of an extrusion nozzle may be varied during extrusion to control, e.g., an amount of build material deposited, a shape of extrudate exiting the nozzle, a feature resolution, and the like.

A printer fabricates an object from a computerized model using a fused filament fabrication process. A former extending from a nozzle of the printer supplements a layer fusion process by applying a normal force on new material as it is deposited to form the object. The former may use a variety of techniques such as heat and rolling to improve physical bonding between layers.

A printer fabricates an object from a computerized model using a fused filament fabrication process. A former extending from a nozzle of the printer supplements a layer fusion process by applying a normal force on new material as it is deposited to form the object. The former may use a variety of techniques such as heat and rolling to improve physical bonding between layers.

An implant includes a body having a leading edge portion, a trailing edge portion, and an intermediate portion extending between the leading edge portion and the trailing edge portion. The leading edge portion includes a substantially smooth surface forming a substantial majority of a leading edge surface of the leading edge portion. The trailing edge portion includes a monolithic structure including at least one receptacle configured to receive an insertion tool. In addition, the intermediate portion includes a plurality of elongate curved structural members.

A method of manufacturing a green body, the method comprising: providing: a third composition comprising a second substrate material, a third polymer, a fusing agent, and a third solvent; forming the third composition into a structure wherein the third composition forms a third layer; and contacting the third layer with a fourth solvent in which the third polymer is insoluble to precipitate said polymer, thereby forming a green body.

A substrate is further manufactured by: arranging a plurality of green bodies to form an assembly of green bodies;
fusing the green bodies in the assembly together, thereby forming a precursor substrate; and sintering the precursor substrate, thereby forming a substrate.

According to at least one aspect, a method of manufacturing a three-dimensional (3D) object comprising a plurality of materials is provided. The method comprises depositing a first material via additive manufacturing, removing at least some deposited material via subtractive manufacturing, and after removing the at least some deposited material, depositing a second material via additive manufacturing.