According to a several embodiment, provided is a method for manufacturing a molded object, including a material preparing step to prepare a material powder obtained by removing carbon from medium carbon steel or high carbon steel until a carbon content is 0.1 mass % or less, a molding step to form a desired molded object by a lamination molding method repeating the steps of: a recoating step to uniformly spread the material powder on a molding table to form a material powder layer; and a sintering step to irradiate a predetermined portion of the material powder layer with a laser beam to form a sintered layer; and a carburization step to subject the molded object to carburization after the molding step is performed.

A method of and system for surface finishing an additive manufactured part. A part having a surface roughness with macroasperities is placed in a chamber with an electrolyte and an electrode. A pulse/pulse reverse power supply is connected to the part rendering it anodic and connected to the electrode rendering it cathodic. The power supply is operated to decrease the surface roughness of the part by applying a first series of waveforms including at least two waveforms where a diffusion layer is maintained at a thickness to produce a macroprofile regime relative to the macroasperities, the first series of waveforms having anodic voltages applied for anodic time periods before cathodic voltages applied for cathodic time periods to effect part surface smoothing to a first surface roughness with minimal material removal and applying a final waveform where the diffusion layer represents a microprofile regime, the final waveform having a final anodic voltage applied for a final anodic time period before a final cathodic voltage applied for a final cathodic time period to effect part surface smoothing to a final surface roughness with minimal material removal.

A method of and system for surface finishing an additive manufactured part. A part having a surface roughness with macroasperities is placed in a chamber with an electrolyte and an electrode. A pulse/pulse reverse power supply is connected to the part rendering it anodic and connected to the electrode rendering it cathodic. The power supply is operated to decrease the surface roughness of the part by applying a first series of waveforms including at least two waveforms where a diffusion layer is maintained at a thickness to produce a macroprofile regime relative to the macroasperities, the first series of waveforms having anodic voltages applied for anodic time periods before cathodic voltages applied for cathodic time periods to effect part surface smoothing to a first surface roughness with minimal material removal and applying a final waveform where the diffusion layer represents a microprofile regime, the final waveform having a final anodic voltage applied for a final anodic time period before a final cathodic voltage applied for a final cathodic time period to effect part surface smoothing to a final surface roughness with minimal material removal.

An apparatus for fabrication of a multiple memory material including: a feeding assembly for feeding shape memory material; a processing station aligned with the feeding assembly to receive the shape memory material to be processed; at least one energy source aligned with an energy source aperture to provide energy to the shape memory material; a shielding gas provider attached to a shielding gas engagement portion to provide shielding gas; and a controller configured to control the feeding assembly, the shielding gas provider and the energy source according to predetermined parameters to form the multiple memory material. A method for fabricating a multiple memory material including: determining process parameters for the shape memory material, via a controller; receiving shape memory material at a feeding assembly; feeding the shape memory material, via the feed assembly, to a processing station; providing shielding gas to the processing station, via a shielding gas provider; and providing energy to the shape memory material, via at least one energy source, based on the process parameters to produce the multiple memory material.

An apparatus for fabrication of a multiple memory material including: a feeding assembly for feeding shape memory material; a processing station aligned with the feeding assembly to receive the shape memory material to be processed; at least one energy source aligned with an energy source aperture to provide energy to the shape memory material; a shielding gas provider attached to a shielding gas engagement portion to provide shielding gas; and a controller configured to control the feeding assembly, the shielding gas provider and the energy source according to predetermined parameters to form the multiple memory material. A method for fabricating a multiple memory material including: determining process parameters for the shape memory material, via a controller; receiving shape memory material at a feeding assembly; feeding the shape memory material, via the feed assembly, to a processing station; providing shielding gas to the processing station, via a shielding gas provider; and providing energy to the shape memory material, via at least one energy source, based on the process parameters to produce the multiple memory material.

A build piece is made from a build plan by an additive metal deposition process, the build plan created from a three dimensional definition of a desired part, the build plan having a first set of dimensions corresponding to the desired part and includes a support structure. The build piece is to a chemical etchant such that the support structure is removed from the build piece and the dimensions of the build piece corresponding to the desired part are reduced to a second set of dimensions.

An apparatus and method for removing support material from and/or smoothing surfaces of an additively manufactured part (the AM part) is disclosed. The apparatus may include a chamber, a support surface within the chamber, and one or more nozzles within the chamber. The nozzles may be the same size or different sizes. The support surface may be configured to support the AM part. The support surface may have one or more openings sized and configured to allow the fluid to pass through the opening(s). The nozzles may be configured to spray a fluid at the AM part, and the spray may be an atomized or semi-atomized spray of the fluid.

The invention relates to a method for producing a sintered gear comprising a gear body on which at least one elastomer element is arranged, according to which a green compact is produced by pressing a powder, the green compact is sintered into a gear body and is hardened by carburization and subsequent quenching or sinter-hardening and subsequent quenching with a gas and afterwards the at least one elastomer element is vulcanized onto the gear body.

The invention relates to a method for producing a sintered gear comprising a gear body on which at least one elastomer element is arranged, according to which a green compact is produced by pressing a powder, the green compact is sintered into a gear body and is hardened by carburization and subsequent quenching or sinter-hardening and subsequent quenching with a gas and afterwards the at least one elastomer element is vulcanized onto the gear body.

The present invention relates to alloy compositions for 3D metal printing procedures which provide metallic parts with high hardness, tensile strengths, yield strengths, and elongation. The alloys include Fe, Cr and Mo and at least three or more elements selected from C, Ni, Cu, Nb, Si and N. As built parts indicate a tensile strength of at least 1000 MPa, yield strength of at least 640 MPa, elongation of at least 3.0% and hardness (HV) of at least 375.