B22F2003/247

Apparatus and Method for Producing a Three-Dimensional Shaped Object
20220379556 · 2022-12-01 ·

The invention relates to an apparatus and to a method for producing a three-dimensional shaped object by means of material application in layers S.sub.n (n=1 to N), which has at least a material dispensing device, a drive device, a print substrate, a control device having a data memory, and a material removal device. In order to be able to recognize and eliminate defects in a layer S.sub.n, which can still occur later, i.e., after completion of this layer S.sub.n, it is proposed, according to the invention, to provide a monitoring device. Furthermore, a downstream evaluation device determines a layer S.sub.x in which the at least one defect was detected. Thereupon an error signal is generated and passed on to the control device. The material removal device completely removes the material of a partial region of the shaped object, from the layer S.sub.N that was last printed, down to the first of the defective layers S.sub.x. Building up the three-dimensional shaped object begins anew at the layer S.sub.x−1.

Method of fabricating an airfoil preform, an airfoil, and a nozzle sector, by selective melting on a bed of powder
11511342 · 2022-11-29 · ·

A method of fabricating an airfoil preform for a turbine engine by selective melting on a bed of powder, the preform including an airfoil and a removable support secured to the airfoil, the airfoil being fabricated layer by layer from a first edge to a second edge of the airfoil, the method including fabricating the removable support and the airfoil, the removable support being for securing to a fabrication platform and to a portion of a face of the airfoil situated near the first edge and facing the fabrication platform. The face of the airfoil facing the fabrication platform includes a flat extending away from the face, the flat being present over a portion of the face that is situated outside the first edge, the support being secured to the flat or both to the flat and to the portion of the face that is situated outside the first edge.

Methods and multi-purpose powder removal features for additive manufacturing

The present disclosure generally relates to methods for additive manufacturing (AM) for fabricating multi-walled structures. A multi-walled structure includes a first wall having a first surface and a second wall having a second surface facing the first surface to define a passage having a width between the first surface and the second surface in a first direction. The multi-walled structure also includes an enlarged powder removal feature connecting the first wall and the second wall. The enlarged powder removal feature has an inner dimension greater than the width in the first direction and at least one open end in a direction transverse to the first width.

Three-dimensional printing

An example of a multi-fluid kit for three-dimensional printing includes a binder fluid and an adhesion promoter fluid. The binder fluid includes water and polymer particles in an amount ranging from about 1 wt % to about 40 wt % based on the total weight of the binder fluid. The adhesion promoter fluid includes water and an aromatic dihydrazide adhesion promoter in an amount ranging from about 0.1 wt % to about 10 wt % based on a total weight of the adhesion promoter fluid.

Three-dimensional printing

An example of a multi-fluid kit for three-dimensional printing includes a binder fluid and an adhesion promoter fluid. The binder fluid includes water and polymer particles in an amount ranging from about 1 wt % to about 40 wt % based on the total weight of the binder fluid. The adhesion promoter fluid includes water and an aromatic dihydrazide adhesion promoter in an amount ranging from about 0.1 wt % to about 10 wt % based on a total weight of the adhesion promoter fluid.

HEAT EXCHANGER AND METHOD OF MAKING SAME

A heat exchanger and method of making same are disclosed. In another aspect, a method of making a heat exchanger includes sintering powder metal and hot isostatic pressing of the powder metal. Moreover, an aspect of the present heat exchanger apparatus employs plates in a stacked arrangement with supercritical-CO.sub.2 flowing between the plates and between adjacent fins. Still another aspect of a heat exchanger apparatus is made of a nickel-based alloy.

METHOD OF MANUFACTURING ADDITIVELY MANUFACTURED OBJECT

A method of manufacturing an additively manufactured object includes: checking, for an additively manufactured object including a plurality of internal passages, the presence or absence of a deposit in each inner wall surface of the plurality of internal passages; and selectively removing the deposit from the internal passage in which the deposit has been detected in the checking, among the plurality of internal passages.

INJECTION MOLDING COMPOSITION, METHOD FOR PRODUCING INJECTION MOLDED BODY, AND METHOD FOR PRODUCING TITANIUM SINTERED BODY
20220371088 · 2022-11-24 ·

An injection molding composition contains a titanium-based powder containing titanium as a main component and having an average particle diameter of 15 μm or more and 35 μm or less, a ceramic powder containing a ceramic as a main material and having an average particle diameter of 1 nm or more and 100 nm or less, and an organic binder. The ceramic is an oxide-based ceramic containing an oxide as a main component, and a standard free energy of formation of the oxide at 1000° C. may be lower than a standard free energy of formation of titanium oxide at 1000° C.

MEDICAL DEVICE THAT INCLUDES A REFRACTORY METAL ALLOY
20220370690 · 2022-11-24 ·

A medical device that is at least partially formed of a refractory metal alloy, and a method for inserting the medical device in a patient.

MEDICAL DEVICE THAT INCLUDES A REFRACTORY METAL ALLOY
20220370690 · 2022-11-24 ·

A medical device that is at least partially formed of a refractory metal alloy, and a method for inserting the medical device in a patient.