Patent classifications
B22F3/26
Method for manufacturing objects using powder products
A method of manufacturing a three-dimensional target object may include forming a shell from loose machining powder using an additive manufacturing process and subjecting the shell to a densification process to form a target object. The shell may define an enclosure that contains additional machining powder. The densification process may include causing metallurgical bonding between the shell and additional machining powder contained in the enclosure defined by the shell and shrinking and/or distorting the shape of the shell to conform the target object to a three-dimensional model for the target object. The shell may include a plurality of layers and/or parts that differ at least in respect of density. The plurality of layers and/or parts may be configured based at least in part on the shrinking and/or distorting to the shape of the shell needed to conform the target object to the three-dimensional model for the target object.
Method for manufacturing objects using powder products
A method of manufacturing a three-dimensional target object may include forming a shell from loose machining powder using an additive manufacturing process and subjecting the shell to a densification process to form a target object. The shell may define an enclosure that contains additional machining powder. The densification process may include causing metallurgical bonding between the shell and additional machining powder contained in the enclosure defined by the shell and shrinking and/or distorting the shape of the shell to conform the target object to a three-dimensional model for the target object. The shell may include a plurality of layers and/or parts that differ at least in respect of density. The plurality of layers and/or parts may be configured based at least in part on the shrinking and/or distorting to the shape of the shell needed to conform the target object to the three-dimensional model for the target object.
Slide bearing
Provided is a slide bearing (bearing sleeve (8)), comprising an oxidized green compact in which particles (11) of metal powder are bonded to each other by an oxide film (12) formed on surfaces of the particles (11). The oxidized green compact has a bearing surface (A, B) configured to slide, through intermediation of a lubricating film, relative to a mating member (shaft member (2)) to be supported. The bearing surface (A, B) has a large number of opening portions (13a), and the large number of opening portions (13a) and inner pores (13b) are interrupted in communication therebetween by the oxide film (12).
Slide bearing
Provided is a slide bearing (bearing sleeve (8)), comprising an oxidized green compact in which particles (11) of metal powder are bonded to each other by an oxide film (12) formed on surfaces of the particles (11). The oxidized green compact has a bearing surface (A, B) configured to slide, through intermediation of a lubricating film, relative to a mating member (shaft member (2)) to be supported. The bearing surface (A, B) has a large number of opening portions (13a), and the large number of opening portions (13a) and inner pores (13b) are interrupted in communication therebetween by the oxide film (12).
PROCESS FOR PRODUCING ELECTRODE MATERIAL, AND ELECTRODE MATERIAL
A process for producing an electrode material by infiltrating a highly conductive metal such as Cu into a porous object containing heat-resistant elements. Before an infiltration step in which the highly conductive metal is infiltrated, a HIP treatment is given to a powder containing the heat-resistant elements (or to a molded object obtained by molding a powder containing the heat-resistant elements). The composition is controlled so that the HIP treatment yields a porous object which has a degree of filling of 70% or higher, more preferably 75% or higher. The highly conductive metal is infiltrated into the porous object having the controlled composition.
PROCESS FOR PRODUCING ELECTRODE MATERIAL, AND ELECTRODE MATERIAL
A process for producing an electrode material by infiltrating a highly conductive metal such as Cu into a porous object containing heat-resistant elements. Before an infiltration step in which the highly conductive metal is infiltrated, a HIP treatment is given to a powder containing the heat-resistant elements (or to a molded object obtained by molding a powder containing the heat-resistant elements). The composition is controlled so that the HIP treatment yields a porous object which has a degree of filling of 70% or higher, more preferably 75% or higher. The highly conductive metal is infiltrated into the porous object having the controlled composition.
PROCESS FOR PRODUCING ELECTRODE MATERIAL, AND ELECTRODE MATERIAL
A process for producing an electrode material by infiltrating a highly conductive metal such as Cu into a porous object containing heat-resistant elements. Before an infiltration step in which the highly conductive metal is infiltrated, a HIP treatment is given to a powder containing the heat-resistant elements (or to a molded object obtained by molding a powder containing the heat-resistant elements). The composition is controlled so that the HIP treatment yields a porous object which has a degree of filling of 70% or higher, more preferably 75% or higher. The highly conductive metal is infiltrated into the porous object having the controlled composition.
POLYCRYSTALLINE DIAMOND COMPACTS HAVING PARTING COMPOUND AND METHODS OF MAKING THE SAME
Polycrystalline diamond compacts having parting compound within the interstitial volumes are disclosed herein. In one embodiment, a polycrystalline diamond compact includes a polycrystalline diamond body having a plurality of diamond grains bonded together in diamond-to-diamond bonds, interstitial volumes positioned between the adjacent diamond grains, and a parting compound positioned in at least a portion of the interstitial volumes of the polycrystalline diamond body.
POLYCRYSTALLINE DIAMOND COMPACTS HAVING PARTING COMPOUND AND METHODS OF MAKING THE SAME
Polycrystalline diamond compacts having parting compound within the interstitial volumes are disclosed herein. In one embodiment, a polycrystalline diamond compact includes a polycrystalline diamond body having a plurality of diamond grains bonded together in diamond-to-diamond bonds, interstitial volumes positioned between the adjacent diamond grains, and a parting compound positioned in at least a portion of the interstitial volumes of the polycrystalline diamond body.
GROUND ENGAGING COMPONENT AND METHOD FOR MANUFACTURING THE SAME
A method for manufacturing a ground engaging component is disclosed. The method includes providing a mixture of compacted powders including carbon, titanium, and a first alloy, the first alloy having a first composition and heating the mixture to a temperature and for a duration sufficient to combine the mixture to form an insert having a desired shape. The method further includes locating the insert in a desired position in a mold and casting a second alloy having a second composition into the mold, the second alloy forming a ground engaging component with the insert bonded therein.