Biocidal metallic compositions and films, and methods for making and adhering biocidal compositions and films to surfaces requiring continued protection without requiring frequent cleaning are disclosed. The biocidal compositions may include metals, such as copper or silver powder, which are applied to the exposed surface of a variety of different resins, glues, epoxies, solvents or other surface treatments to create a biocidal film over the surface of product substrates including metals, leathers, papers, plastics, cardstocks, and glass surfaces.

Disclosed is oxide-containing copper fine particles including Cu.sub.64O and optionally Cu.sub.2O and coated with a carboxylic acid, wherein a mass ratio of Cu.sub.64O to a total mass of Cu, Cu.sub.64O and Cu.sub.2O is 0.5 to 2.0% by mass.

Disclosed is oxide-containing copper fine particles including Cu.sub.64O and optionally Cu.sub.2O and coated with a carboxylic acid, wherein a mass ratio of Cu.sub.64O to a total mass of Cu, Cu.sub.64O and Cu.sub.2O is 0.5 to 2.0% by mass.

A method of adjusting a stamping die is provided. The method includes providing a two-sided stamping die configured to form parts from sheet metal blanks according to a desired geometry upon closing the die, adjusting the desired geometry of the part, and repeatedly depositing layer upon layer of material onto a first side of the die in a stacked configuration to modify the geometry of the first side of the die such that the die forms parts from sheet metal blanks according to the adjusted desired geometry.

A method of adjusting a stamping die is provided. The method includes providing a two-sided stamping die configured to form parts from sheet metal blanks according to a desired geometry upon closing the die, adjusting the desired geometry of the part, and repeatedly depositing layer upon layer of material onto a first side of the die in a stacked configuration to modify the geometry of the first side of the die such that the die forms parts from sheet metal blanks according to the adjusted desired geometry.

Systems and methods of synthesizing nanoparticles on substrates using rapid, high temperature thermal shock. A method involves depositing micro-sized particles or salt precursors on a substrate, and applying a rapid, high temperature thermal pulse or shock to the micro-sized particles or the salt precursors and the substrate to cause the micro-sized particles or the salt precursors to become nanoparticles on the substrate. A system may include a rotatable member that receives a roll of a substrate sheet having micro-sized particles or salt precursors; a motor that rotates the rotatable member so as to unroll consecutive portions of the substrate sheet from the roll; and a thermal energy source that applies a short, high temperature thermal shock to consecutive portions of the substrate sheet that are unrolled from the roll by rotating the first rotatable member. Some systems and methods produce nanoparticles on existing substrate. The nanoparticles may be metallic, ceramic, inorganic, semiconductor, or compound nanoparticles. The substrate may be a carbon-based substrate, a conducting substrate, or a non-conducting substrate. The high temperature thermal shock process may be enabled by electrical Joule heating, microwave heating, thermal radiative heating, plasma heating, or laser heating.

A method of: providing an emulsion having a zinc powder and a liquid phase; drying the emulsion to form a sponge; sintering the sponge in an inert atmosphere to form a sintered sponge; heating the sintered sponge in an oxidizing atmosphere to form an oxidized sponge having zinc oxide on the surface of the oxidized sponge; and heating the oxidized sponge in an inert atmosphere at above the melting point of the zinc. A method of: providing an emulsion comprising a zinc powder and a liquid phase; placing the emulsion into a mold, wherein the emulsion is in contact with a metal substrate; and drying the emulsion to form a sponge.

A method of: providing an emulsion having a zinc powder and a liquid phase; drying the emulsion to form a sponge; sintering the sponge in an inert atmosphere to form a sintered sponge; heating the sintered sponge in an oxidizing atmosphere to form an oxidized sponge having zinc oxide on the surface of the oxidized sponge; and heating the oxidized sponge in an inert atmosphere at above the melting point of the zinc. A method of: providing an emulsion comprising a zinc powder and a liquid phase; placing the emulsion into a mold, wherein the emulsion is in contact with a metal substrate; and drying the emulsion to form a sponge.

A method for forming a functional part in a minute space includes the steps of: filling a minute space with a dispersion functional material in which a thermally-meltable functional powder is dispersed in a liquid dispersion medium; evaporating the liquid dispersion medium present in the minute space; and heating the functional powder and hardening it under pressure.

A method for forming a functional part in a minute space includes the steps of: filling a minute space with a dispersion functional material in which a thermally-meltable functional powder is dispersed in a liquid dispersion medium; evaporating the liquid dispersion medium present in the minute space; and heating the functional powder and hardening it under pressure.