An improvement of coercive force of NdFeB base sintered magnet can be realized while suppressing a decrease in remanent magnetic flux density to the minimum using a method for modifying grain boundary which comprises heat-treating an NdFeB base magnet with a specific alloy disposed on its surface, the alloy having the following Formula 1:

R.sub.xA.sub.yB.sub.z(1)

wherein R represents at least one rare earth element including Sc and Y, A represents Ca or Li, B represents an unavoidable impurity, and 2x99, 1y<x, and 0z<y.

A method of making a multilayer metal particle having an irregular surface architecture includes introducing a molten eutectic metal alloy into a solution to produce a eutectic-solvent mixture, shearing the eutectic-solvent mixture for a sufficient period of time to induce surface tension driven phase segregation in the molten eutectic metal alloy to produce an irregular surface architecture on the eutectic metal alloy, allowing the molten eutectic metal alloy to precipitate to produce a plurality of particles, allowing the plurality of particles to oxidize in the presence of an oxidizer, and functionalizing the particles with an organic species to form an organic layer to produce a multilayer metal particle having an irregular surface architecture.

A method of making a multilayer metal particle having an irregular surface architecture includes introducing a molten eutectic metal alloy into a solution to produce a eutectic-solvent mixture, shearing the eutectic-solvent mixture for a sufficient period of time to induce surface tension driven phase segregation in the molten eutectic metal alloy to produce an irregular surface architecture on the eutectic metal alloy, allowing the molten eutectic metal alloy to precipitate to produce a plurality of particles, allowing the plurality of particles to oxidize in the presence of an oxidizer, and functionalizing the particles with an organic species to form an organic layer to produce a multilayer metal particle having an irregular surface architecture.

Disclosed here is a method for making a nanoporous material, comprising aerosolizing a solution comprising at least one metal salt and at least one solvent to obtain an aerosol, freezing the aerosol to obtain a frozen aerosol, and drying the frozen aerosol to obtain a nanoporous metal compound material. Further, the nanoporous metal compound material can be reduced to obtain a nanoporous metal material.

Disclosed here is a method for making a nanoporous material, comprising aerosolizing a solution comprising at least one metal salt and at least one solvent to obtain an aerosol, freezing the aerosol to obtain a frozen aerosol, and drying the frozen aerosol to obtain a nanoporous metal compound material. Further, the nanoporous metal compound material can be reduced to obtain a nanoporous metal material.

A tantalum-titanium alloy powder that is highly spherical is described. The alloy powder can be useful in additive manufacturing and other uses. Methods to make the alloy powder are further described as well as methods to utilize the alloy powder in additive manufacturing processes. Resulting products and articles using the alloy powder are further described.

A tantalum-titanium alloy powder that is highly spherical is described. The alloy powder can be useful in additive manufacturing and other uses. Methods to make the alloy powder are further described as well as methods to utilize the alloy powder in additive manufacturing processes. Resulting products and articles using the alloy powder are further described.

A manufacturing method of alloy powder comprises a liquid film forming step, a supplying step and a dividing step. In the liquid film forming step, a high speed fluid made of coolant liquid is shaped into a liquid film which has a predetermined thickness of 0.1 mm or more and receives a predetermined acceleration of 2.0?10.sup.4G or more along a thickness direction. In the supplying step, molten alloy which is not divided into a size of the predetermined thickness or less is supplied to the liquid film. In the dividing step, the molten alloy is divided into the size of the predetermined thickness or less by the high speed fluid to make alloy particles and keeping the alloy particles in the liquid film by the predetermined acceleration so that the alloy particles are continuously cooled in the high speed fluid.

A manufacturing method of alloy powder comprises a liquid film forming step, a supplying step and a dividing step. In the liquid film forming step, a high speed fluid made of coolant liquid is shaped into a liquid film which has a predetermined thickness of 0.1 mm or more and receives a predetermined acceleration of 2.0?10.sup.4G or more along a thickness direction. In the supplying step, molten alloy which is not divided into a size of the predetermined thickness or less is supplied to the liquid film. In the dividing step, the molten alloy is divided into the size of the predetermined thickness or less by the high speed fluid to make alloy particles and keeping the alloy particles in the liquid film by the predetermined acceleration so that the alloy particles are continuously cooled in the high speed fluid.

A method and system for recovering a high yield of low carbon ferroalloy, e.g., low carbon ferrochrome, from chromite and low carbon ferrochrome produced by the method. A stoichiometric mixture of feed materials including scrap aluminum granules, lime, silica sand, and chromite ore are provided into a plasma arc furnace. The scrap aluminum granules are produced from used aluminum beverage containers. The feed materials are heated, whereupon the aluminum in the aluminum granules produces an exothermic reaction reducing the chromium oxide and iron oxide in the chromite to produce molten low carbon ferrochrome with molten slag floating thereon. The molten low carbon ferrochrome is extracted, solidified and granulated into granules of low carbon ferrochrome. The molten slag is extracted, solidified and granulated into granules of slag.