B22F9/06

MANUFACTURING METHOD OF ALLOY POWDER
20240399453 · 2024-12-05 · ·

A manufacturing method of alloy powder includes shaping a flowing fluid made of coolant liquid into a liquid film which has a predetermined thickness between 0.1 mm and 15 mm by continuously supplying the coolant liquid from a nozzle onto an inner wall of a drum; applying a predetermined acceleration to the liquid film along a thickness direction of the liquid film, wherein the predetermined acceleration has a value between 2.010.sup.4 G and 1.010.sup.7 G; supplying the liquid film with molten alloy which is not divided into a size of the predetermined thickness or less; and dividing the molten alloy into the size of the predetermined thickness or less by the flowing fluid to make alloy particles, and keeping the alloy particles in the liquid film by the predetermined acceleration so that the alloy particles are continuously in contact with the flowing fluid so as to be cooled.

MANUFACTURING METHOD OF ALLOY POWDER
20240399453 · 2024-12-05 · ·

A manufacturing method of alloy powder includes shaping a flowing fluid made of coolant liquid into a liquid film which has a predetermined thickness between 0.1 mm and 15 mm by continuously supplying the coolant liquid from a nozzle onto an inner wall of a drum; applying a predetermined acceleration to the liquid film along a thickness direction of the liquid film, wherein the predetermined acceleration has a value between 2.010.sup.4 G and 1.010.sup.7 G; supplying the liquid film with molten alloy which is not divided into a size of the predetermined thickness or less; and dividing the molten alloy into the size of the predetermined thickness or less by the flowing fluid to make alloy particles, and keeping the alloy particles in the liquid film by the predetermined acceleration so that the alloy particles are continuously in contact with the flowing fluid so as to be cooled.

Method of manufacturing metal powders and apparatus for manufacturing metal powders realizing the same

In a method of manufacturing metal powders in a continuous type, metal is heated at a temperature greater than a melting point to form a liquid phase metal, and the liquid phase metal and an emulsion carrier, which is emulsified without reacting with the liquid phase metal, are supplied into a container, and the liquid phase metal and the emulsion carrier are emulsified through Taylor flow to form an emulsion solution. The emulsion solution is discharged from the container, and then, the emulsion solution is cooled at a temperature smaller than the melting point to selectively solidifying the liquid phase metal in the emulsion solution to form the metal powders.

Method of manufacturing metal powders and apparatus for manufacturing metal powders realizing the same

In a method of manufacturing metal powders in a continuous type, metal is heated at a temperature greater than a melting point to form a liquid phase metal, and the liquid phase metal and an emulsion carrier, which is emulsified without reacting with the liquid phase metal, are supplied into a container, and the liquid phase metal and the emulsion carrier are emulsified through Taylor flow to form an emulsion solution. The emulsion solution is discharged from the container, and then, the emulsion solution is cooled at a temperature smaller than the melting point to selectively solidifying the liquid phase metal in the emulsion solution to form the metal powders.

METHOD FOR PRODUCING NICKEL MICROPARTICLES
20170320139 · 2017-11-09 · ·

The present invention addresses the problem of providing a method for producing nickel microparticles in which the ratio of crystallite's diameter to the particle diameter of the nickel microparticles is controlled. At least two types of fluids to be processed are used, including a nickel compound fluid in which a nickel compound is dissolved in a solvent, and a reducing agent fluid in which a reducing agent is dissolved in a solvent. Sulfate ions are included in the nickel compound fluid, and polyol is included in the nickel compound fluid and/or the reducing agent fluid. The fluid to be processed is mixed in a thin film fluid formed between at least two processing surfaces (1, 2), at least one of which rotates relative to the other, and which are disposed facing each other and capable of approaching and separating from each other, and nickel microparticles are precipitated. The present invention is characterized in that at this time, the ratio (d/D) of crystallite's diameter (d) to the particle diameter (D) of the nickel microparticle is controlled by controlling the pH of the nickel compound fluid introduced between the processing surfaces (1, 2) and the molar ratio of sulfate ions with respect to nickel in the nickel compound fluid.

METHOD FOR PRODUCING NICKEL MICROPARTICLES
20170320139 · 2017-11-09 · ·

The present invention addresses the problem of providing a method for producing nickel microparticles in which the ratio of crystallite's diameter to the particle diameter of the nickel microparticles is controlled. At least two types of fluids to be processed are used, including a nickel compound fluid in which a nickel compound is dissolved in a solvent, and a reducing agent fluid in which a reducing agent is dissolved in a solvent. Sulfate ions are included in the nickel compound fluid, and polyol is included in the nickel compound fluid and/or the reducing agent fluid. The fluid to be processed is mixed in a thin film fluid formed between at least two processing surfaces (1, 2), at least one of which rotates relative to the other, and which are disposed facing each other and capable of approaching and separating from each other, and nickel microparticles are precipitated. The present invention is characterized in that at this time, the ratio (d/D) of crystallite's diameter (d) to the particle diameter (D) of the nickel microparticle is controlled by controlling the pH of the nickel compound fluid introduced between the processing surfaces (1, 2) and the molar ratio of sulfate ions with respect to nickel in the nickel compound fluid.

SILVER PARTICLES MANUFACTURING METHOD

A silver particles manufacturing method comprises following steps: providing a silver containing compound; providing an organic solution; adding the silver containing compound into the organic solution, to perform ultrasonic vibrations or a heating process until the silver containing compound is dissolved completely into the organic solution, to form a silver ion solution; performing the ultrasonic vibrations or the heating process, and then let the solution settle down for a period, to form a silver particles synthesized solution; and placing the silver particles synthesized solution into a centrifuge to perform centrifugation and separation, to obtain m-scale silver particles and nm-scale silver particles. The silver particles manufacturing method has the advantages of low pollution, low cost, high yield, and mass production.

Alloy of at least three metal elements, aggregate of alloy nanoparticles, and catalyst

An alloy composed of three or more types of elements, wherein all the standard deviation of distribution in the alloy of each element constituting the alloy are 15 atomic % or less provides a novel alloy composed of three or more types of elements and having a high solid solution uniformity.

Alloy of at least three metal elements, aggregate of alloy nanoparticles, and catalyst

An alloy composed of three or more types of elements, wherein all the standard deviation of distribution in the alloy of each element constituting the alloy are 15 atomic % or less provides a novel alloy composed of three or more types of elements and having a high solid solution uniformity.

Stabilized Lithium Metal Powder for Li-Ion Application, Composition and Process

The present invention provides a lithium metal powder protected by a substantially continuous layer of a polymer. Such a substantially continuous polymer layer provides improved protection such as compared to typical CO.sub.2-passivation.