In the context of additive manufacturing processes wherein an object is built by layered accumulations of discrete instantaneous deposits of feedstock material at specific locations according to a three-dimensional digital data model, systems and methods are taught for operating multiple independently-moving depositing devices in a shared build space to build the object. In some embodiments, depositing components perform discrete material depositing actions according to sequential lists of deposit location instructions which are dynamically sortable, enabling a control methodology to alleviate collision risks among depositing components and to improve thermal conditions of a workpiece during construction. Further embodiments provide for dynamic apportionment of discrete deposition actions among the available depositing devices for load balancing and fault tolerance.

In the context of additive manufacturing processes wherein an object is built by layered accumulations of discrete instantaneous deposits of feedstock material at specific locations according to a three-dimensional digital data model, systems and methods are taught for operating multiple independently-moving depositing devices in a shared build space to build the object. In some embodiments, depositing components perform discrete material depositing actions according to sequential lists of deposit location instructions which are dynamically sortable, enabling a control methodology to alleviate collision risks among depositing components and to improve thermal conditions of a workpiece during construction. Further embodiments provide for dynamic apportionment of discrete deposition actions among the available depositing devices for load balancing and fault tolerance.

The invention relates to a method for additive manufacture of a workpiece under protective gas, wherein a workpiece is assembled from a sequence of workpiece contours, each of which is manufactured by selective sintering or melting of a powdery or wire-like material by applying an energy beam thereto, wherein a workpiece contour is manufactured under the effect of a protective gas consisting of carbon dioxide and an inert gas. According to the invention, the chemical composition of each workpiece contour is modified according to a specified program by variation of the composition of the protective gas. Heat treatment occurring after manufacture of the workpiece contour provides for defined mechanical and technological quality values of the workpiece contour. A workpiece having zones with defined mechanical and technological quality values is produced in this manner.

A method for producing an impact-resistant component, in particular a component of a turbomachine, such as an aircraft engine, and a corresponding component. The component is produced at least partially by an additive manufacturing method from a powder material in such a way that the component is formed at least in a first region from a material with a first toughness and at least in a second region from a material with a second toughness, the second toughness being greater than the first toughness, and wherein the second region is formed, at least in a part of the component, as a continuous or interrupted layer, preferably parallel to the surface of the component, at a distance from the surface of the component.

Disclosed within are a structure and method for forming a component for a rotor to be used in an electric machine. The formed rotor components can include a rotor assembly or rotor shaft. The rotor assembly can include a plurality of poles spaced about a rotor core. The plurality of poles can include a pole shoe or pole body. Quasi-laminations that can result in a unitary structure that includes support structures can be used to form all or a portion of the pole shoe or pole body.

A measuring device with at least one fluid channel for conveying a measuring fluid, wherein the fluid channel includes at least one inlet for the entry of the measuring fluid into the fluid channel and at least one outlet for the exit of the measuring fluid from the fluid channel. The fluid channel includes a diamond-shaped cross-section and includes a course from the at least one inlet to the at least one outlet over which the measuring fluid entering the fluid channel is deflected by at least 90° before the measuring fluid exits the fluid channel at the at least one outlet.

A measuring device with at least one fluid channel for conveying a measuring fluid, wherein the fluid channel includes at least one inlet for the entry of the measuring fluid into the fluid channel and at least one outlet for the exit of the measuring fluid from the fluid channel. The fluid channel includes a diamond-shaped cross-section and includes a course from the at least one inlet to the at least one outlet over which the measuring fluid entering the fluid channel is deflected by at least 90° before the measuring fluid exits the fluid channel at the at least one outlet.

An optical manufacturing process sensing and status indication system is taught that is able to utilize optical emissions from a manufacturing process to infer the state of the process. In one case, it is able to use these optical emissions to distinguish thermal phenomena on two timescales and to perform feature extraction and classification so that nominal process conditions may be uniquely distinguished from off-nominal process conditions at a given instant in time or over a sequential series of instants in time occurring over the duration of the manufacturing process. In other case, it is able to utilize these optical emissions to derive corresponding spectra and identify features within those spectra so that nominal process conditions may be uniquely distinguished from off-nominal process conditions at a given instant in time or over a sequential series of instants in time occurring over the duration of the manufacturing process.

An optical manufacturing process sensing and status indication system is taught that is able to utilize optical emissions from a manufacturing process to infer the state of the process. In one case, it is able to use these optical emissions to distinguish thermal phenomena on two timescales and to perform feature extraction and classification so that nominal process conditions may be uniquely distinguished from off-nominal process conditions at a given instant in time or over a sequential series of instants in time occurring over the duration of the manufacturing process. In other case, it is able to utilize these optical emissions to derive corresponding spectra and identify features within those spectra so that nominal process conditions may be uniquely distinguished from off-nominal process conditions at a given instant in time or over a sequential series of instants in time occurring over the duration of the manufacturing process.

Systems and methods for the manufacture of a solid wire using additive manufacturing techniques are disclosed. In one embodiment, a fine powdery material is sintered or melted or soldered or metallurgically bonded onto a metal strip substrate in a compacted solid form or a near-net shape (e.g., a near-net solid wire shape) before being turned into a final product through forming or drawing dies.