A method and apparatus for the generative manufacture of a three-dimensional component in a processing chamber, in which the steps “providing a metallic starting material in the processing chamber” and “melting the starting material by means of energy input” are repeated multiple times, wherein a process gas is provided in the processing chamber are disclosed. The method is characterized by the steps: 1) the hydrogen content of the process gas or a sample of the process gas is determined; 2) the oxygen content of the process gas or a sample of the process gas is determined by means of an oxygen sensor and/or the dew point of the process gas or a sample of the process gas is determined; and 3) the values for the oxygen content and/or the dew point determined in step 2 are corrected by means of the value for the hydrogen content determined in step 1.

A method and apparatus for the generative manufacture of a three-dimensional component in a processing chamber, in which the steps “providing a metallic starting material in the processing chamber” and “melting the starting material by means of energy input” are repeated multiple times, wherein a process gas is provided in the processing chamber are disclosed. The method is characterized by the steps: 1) the hydrogen content of the process gas or a sample of the process gas is determined; 2) the oxygen content of the process gas or a sample of the process gas is determined by means of an oxygen sensor and/or the dew point of the process gas or a sample of the process gas is determined; and 3) the values for the oxygen content and/or the dew point determined in step 2 are corrected by means of the value for the hydrogen content determined in step 1.

A powder discharge unit for equipping and/or upgrading a device for generatively manufacturing a three-dimensional object by a selective layer-by-layer solidification of building material in powder form includes a powder container for receiving building material in powder form and a filling chamber for filling in building material in powder form into the powder container. The powder discharge unit is configured to fluidise the building material in powder form in the powder container and the building material in powder form in the filling chamber independently of one another.

A downhole component including a first portion; a second portion; a controlled failure structure between the first portion and second portion. A method for improving efficiency in downhole components.

A downhole component including a first portion; a second portion; a controlled failure structure between the first portion and second portion. A method for improving efficiency in downhole components.

An inspection system for in situ evaluation of an additive manufacturing (AM) build part is provided. The inspection system comprises a build plane induction coil sensor configured and positionable so that during construction of the build part, the sensor's magnetization and sensor coils surround at least the last-produced layer of the AM build part in the build plane. The inspection system further comprises an energization circuit and a central processing system. The central processing system comprises a communication processor configured for sending command signals to the energization circuit and receiving impedance data from the build plane induction coil sensor, and energization controller configured for determining energization commands for transmission to the energization circuit, and an induction data analyzer configured for processing build part impedance data using complex impedance plane analysis and for identifying anomalies in the AM build part.

An inspection system for in situ evaluation of an additive manufacturing (AM) build part is provided. The inspection system comprises a build plane induction coil sensor configured and positionable so that during construction of the build part, the sensor's magnetization and sensor coils surround at least the last-produced layer of the AM build part in the build plane. The inspection system further comprises an energization circuit and a central processing system. The central processing system comprises a communication processor configured for sending command signals to the energization circuit and receiving impedance data from the build plane induction coil sensor, and energization controller configured for determining energization commands for transmission to the energization circuit, and an induction data analyzer configured for processing build part impedance data using complex impedance plane analysis and for identifying anomalies in the AM build part.

A component includes a multiplicity of individual powder particles of Mo, a Mo-based alloy, W or a W-based alloy that have been fused together to give a solid structure by a high-energy beam via an additive manufacturing method. The component has an oxygen content of not more than 0.1 at %. An additive manufacturing method includes producing the powder via the melt phase and providing a carbon content in the region of not less than 0.15 at %. The components are crack-free and have high grain boundary strength.

A component includes a multiplicity of individual powder particles of Mo, a Mo-based alloy, W or a W-based alloy that have been fused together to give a solid structure by a high-energy beam via an additive manufacturing method. The component has an oxygen content of not more than 0.1 at %. An additive manufacturing method includes producing the powder via the melt phase and providing a carbon content in the region of not less than 0.15 at %. The components are crack-free and have high grain boundary strength.

A method and system for creating a custom-fit orthopedic cast comprises obtaining at least one measurements taken from at least one image of a body part, selecting a template cast, modifying the template cast according to the measurements taken from the at least one image to generate a custom cast model and rendering a custom cast based on the custom cast model.