This disclosure, and the exemplary embodiments provided herein, include AM processed Ti-MMCs reinforced with either aluminum oxide or tantalum pentoxide. According to an exemplary embodiment, composite feedstock powders of Ti-6Al-4V (Ti64) with 1% and 3% (by volume) reinforcements of either nano-Al.sub.2O.sub.3 or Ta.sub.2O.sub.5 are prepared by high energy ball milling and then 3-D printed using SLM.

This disclosure, and the exemplary embodiments provided herein, include 3D printed titanium composites and methods including 1 vol. % carbon nanotube reinforcements on selective laser melt printed Ti64. The interrelationships with laser energy density, laser power, and laser scan speed are demonstrated and discussed. Utilizing selective laser melting, according to one exemplary embodiment of this disclosure, a >99% dense Ti-CNT composite is disclosed with microhardness of 4.75 GPa—a 30% enhancement over its Ti64 counterpart.

This disclosure, and the exemplary embodiments provided herein, include 3D printed titanium composites and methods including 1 vol. % carbon nanotube reinforcements on selective laser melt printed Ti64. The interrelationships with laser energy density, laser power, and laser scan speed are demonstrated and discussed. Utilizing selective laser melting, according to one exemplary embodiment of this disclosure, a >99% dense Ti-CNT composite is disclosed with microhardness of 4.75 GPa—a 30% enhancement over its Ti64 counterpart.

This disclosure, and the exemplary embodiments provided herein, include 3D printed titanium composites and methods including 1 vol. % carbon nanotube reinforcements on selective laser melt printed Ti64. The interrelationships with laser energy density, laser power, and laser scan speed are demonstrated and discussed. Utilizing selective laser melting, according to one exemplary embodiment of this disclosure, a >99% dense Ti-CNT composite is disclosed with microhardness of 4.75 GPa—a 30% enhancement over its Ti64 counterpart.

An additive manufacturing system can include at least one laser source and a speckle reduction system that receives light from the at least one laser source. The speckle reduction system provides laser light to an optical homogenizer that increases uniformity of laser light and can provide the light to an area patterning system.

A method for manufacturing an additively manufactured article, the method comprising subjecting a powder material comprising a first powder containing a precipitation hardening stainless steel and a second powder containing titanium carbide to weaving irradiation with a laser beam to melt and solidify the powder material, thereby laminating at least one hardened clad layer on a base material. In the step for laminating the clad layer, the following requirements are satisfied: 20≤A≤35, 1.1≤B≤1.3, and (40% by mass)≤R2≤(65% by mass). In the formulae, A represents a laser heat input index, B represents a powder feeding rate index, and R2 represents a content ratio of the second powder in the powder material.

A method for manufacturing an additively manufactured article, the method comprising subjecting a powder material comprising a first powder containing a precipitation hardening stainless steel and a second powder containing titanium carbide to weaving irradiation with a laser beam to melt and solidify the powder material, thereby laminating at least one hardened clad layer on a base material. In the step for laminating the clad layer, the following requirements are satisfied: 20≤A≤35, 1.1≤B≤1.3, and (40% by mass)≤R2≤(65% by mass). In the formulae, A represents a laser heat input index, B represents a powder feeding rate index, and R2 represents a content ratio of the second powder in the powder material.

Articles prepared by additive manufacturing of preforms that are coated by electrodeposition of nanolaminate materials, and methods of their production are described.

Provided is a titanium alloy additive manufacturing product containing 5.50 to 6.75 wt % of Al, 3.50 to 4.50 wt % of V, 0.20 wt % or less of O, 0.40 wt % or less of Fe, 0.015 wt % or less of H, 0.08 wt % or less of C, 0.05 wt % or less of N, and inevitable impurities, in which a pore content is less than 0.02 number/mm.sup.2.

Provided is a titanium alloy additive manufacturing product containing 5.50 to 6.75 wt % of Al, 3.50 to 4.50 wt % of V, 0.20 wt % or less of O, 0.40 wt % or less of Fe, 0.015 wt % or less of H, 0.08 wt % or less of C, 0.05 wt % or less of N, and inevitable impurities, in which a pore content is less than 0.02 number/mm.sup.2.