An aluminum alloy powder for laser laminated manufacturing includes Si: 2.0-4.5 wt %; Mg: 0.1-1.3 wt %; Fe: 0.07-0.65 wt %; Cu: 0.35 wt % or less; Cr: 0.02-0.32 wt %; Zn: 0.23 wt % or less; Ti: 0.23 wt % or less; Mn: 0.13 wt % or less; and the rest is aluminum. The aluminum alloy powder further includes inevitable impurities.

In example implementations, a minor assembly for a three dimensional printer is provided. The minor assembly includes a first side and a second side. The first side is symmetrical to the second side and enclose a cylindrical light source. The first side and the second side each include a first curved reflective surface and a second curved reflective surface. An end of the first curved reflective surface and a beginning of the second curved reflective surface form an edge along a surface formed by the first curved reflective surface and the second curved reflective surface.

The present disclosure provides a printer system based on high power, high brightness visible laser source for improved resolution and printing speeds. Visible laser devices based on high power visible laser diodes can be scaled using the stimulated Raman scattering process to create a high power, high brightness visible laser source.

The invention is a system for and method of manufacturing metallic parts through weld arc additive manufacturing with conductive granular media as support, to manufacture parts which have overhangs, hollow sections, a plurality of openings, a geometry having a discontinuous structure when formed by additive manufacturing steps that is joined, or a combination of geometries known in the art of manufacturing that could heretofore only be produced by cutting and assembling a variety of different parts. The system and method of the invention contemplate use of conductive granular media support material which may become at least partially incorporated in, or part of, a final part produced using the system or method of the invention.

The invention is a system for and method of manufacturing metallic parts through weld arc additive manufacturing with conductive granular media as support, to manufacture parts which have overhangs, hollow sections, a plurality of openings, a geometry having a discontinuous structure when formed by additive manufacturing steps that is joined, or a combination of geometries known in the art of manufacturing that could heretofore only be produced by cutting and assembling a variety of different parts. The system and method of the invention contemplate use of conductive granular media support material which may become at least partially incorporated in, or part of, a final part produced using the system or method of the invention.

A three-dimensional laminated and shaped object having a graded composition is accurately shaped. A three-dimensional laminating and shaping apparatus for shaping a three-dimensional laminated and shaped object having a graded composition by laminating a plurality of kinds of materials includes a material supplier that supplies the materials while executing a scan, an irradiator that irradiates the materials with a beam, and a controller that controls the material supplier. The controller controls the material supplier to supply, to a predetermined scanning area of a material scanning area, a necessary amount of a predetermined material for laminating one layer of the three-dimensional laminated and shaped object at a predetermined number of times.

Estimation algorithms, methods, and systems are provided that estimate the internal temperatures inside of a part being built using powder bed fusion (PBF). Closed-loop state estimation is applied to the problem of monitoring temperature fields within parts during the PBF build process. A simplified linear time-invariant (LTI) model of PBF thermal physics with the properties of stability, controllability and observability is presented. In some aspects, Model Predictive Control (MPC) may be used as an expanded application of an Ensemble Kalman Filter (EnKF) methods to control the PBF process. MPC is used to forecast the PBF build process behavior N time steps into the future and identifies inputs that drive the temperature of a corresponding node in a mesh of n nodes towards a predetermined target temperature. The inputs are

A system includes a first group of optic lenses within a focusing unit positioned along the propagation direction of a collimated laser beam, the first group of optic lenses separated by a predetermined fixed distance. The first group of optic lenses in conjunction cause the collimated beam to form as an annular beam as it passes through the first group of optic lenses. An axicon lens located distal from the first group of optic lenses along the propagation direction, the axicon lens operable to bifurcate the annular beam into two deflected collimated beam sections, and the axicon lens having a focus that causes the two deflected collimated beam sections to merge at a distance distal from the axicon lens to create an interference pattern region.

A system includes a first group of optic lenses within a focusing unit positioned along the propagation direction of a collimated laser beam, the first group of optic lenses separated by a predetermined fixed distance. The first group of optic lenses in conjunction cause the collimated beam to form as an annular beam as it passes through the first group of optic lenses. An axicon lens located distal from the first group of optic lenses along the propagation direction, the axicon lens operable to bifurcate the annular beam into two deflected collimated beam sections, and the axicon lens having a focus that causes the two deflected collimated beam sections to merge at a distance distal from the axicon lens to create an interference pattern region.

A device is provided, for analyzing sensor data of a sensor arranged in an apparatus for producing a three-dimensional work piece via irradiation of layers of raw material with an energy beam. Further, a corresponding method and a corresponding computer program product are provided.