The present disclosure provides methods of forming products using one or more lasers. In at least one aspect, a method for powder bed additive manufacturing includes defining a uniform pitch raster path for a laser traveling at a predetermined rate of travel. The raster path alternates back and forth within a strip width of less than 0.5 mm such that the laser's power density level is at least 80 percent of maximum power and the predetermined rate of travel yields a travel speed in the scan width direction of not less than 1,000 mm/s. The method includes depositing a layer of powder onto a substrate and causing the laser to solidify a quantity of the powder according to the defined raster path and the laser power setting.

The present disclosure provides methods of forming products using one or more lasers. In at least one aspect, a method for powder bed additive manufacturing includes defining a uniform pitch raster path for a laser traveling at a predetermined rate of travel. The raster path alternates back and forth within a strip width of less than 0.5 mm such that the laser's power density level is at least 80 percent of maximum power and the predetermined rate of travel yields a travel speed in the scan width direction of not less than 1,000 mm/s. The method includes depositing a layer of powder onto a substrate and causing the laser to solidify a quantity of the powder according to the defined raster path and the laser power setting.

A method for additively printing extension segments on workpieces using an additive manufacturing machine includes controlling, with a computing system, an operation of a print head of the machine such that a region of interest of a build plate of the machine is scanned with an electromagnetic radiation beam. Additionally, the method includes receiving, with the computing system, data associated with reflections of the beam off of the build plate as the region interest is scanned. Furthermore, the method includes receiving, with the computing system, data associated with a location of the beam relative to the build plate. Moreover, the method includes determining, with the computing system, a location of a workpiece interface based on the received data. In addition, the method includes controlling, with the computing system, the operation of the print head such that an extension segment is additively printed on the determined workpiece interface.

A method of additive manufacture is disclosed. The method may include providing a powder bed and directing a shaped laser beam pulse train consisting of one or more pulses and having a flux greater than 20 kW/cm.sup.2 at a defined two dimensional region of the powder bed. This minimizes adverse laser plasma effects during the process of melting and fusing powder within the defined two dimensional region.

A method for producing a three-dimensional molded object includes forming a solidified layer, calculating a laser power, calculating a scanning speed, calculating a beam diameter, and determining that the solidified layer is poor when the laser power is outside a first reference range related to the laser power, the scanning speed is outside a second reference range related to the scanning speed, or the beam diameter is outside a third reference range related to the beam diameter.

A method for laser additive manufacturing of a mechanical part includes providing a laser beam the operation of which will be controlled by a computer into which is introduced a CAD computer file which is cut into one or more strata which, once superimposed, allow to form the structure of the desired mechanical part, disposing a substrate in a manufacturing enclosure wherein an atmosphere of a neutral gas is created, depositing on the substrate at least a first layer of a powder of a first metallic material to be melted, levelling the first layer, subjecting by means of the laser beam the first layer to a selective melting step, if necessary, depositing on the substrate a second layer, levelling the second layer and subjecting this second layer to a step of selective melting, removing the excess material and cleaning the assembly and subjecting the part to finishing operations.

A method for laser additive manufacturing of a mechanical part includes providing a laser beam the operation of which will be controlled by a computer into which is introduced a CAD computer file which is cut into one or more strata which, once superimposed, allow to form the structure of the desired mechanical part, disposing a substrate in a manufacturing enclosure wherein an atmosphere of a neutral gas is created, depositing on the substrate at least a first layer of a powder of a first metallic material to be melted, levelling the first layer, subjecting by means of the laser beam the first layer to a selective melting step, if necessary, depositing on the substrate a second layer, levelling the second layer and subjecting this second layer to a step of selective melting, removing the excess material and cleaning the assembly and subjecting the part to finishing operations.

The present invention relates to a method for the additive manufacture of components (2), wherein a pulverulent or wire-shaped metal construction material is deposited on a platform (4) in layers, melted using a primary heating device (7), in particular using a laser or electron beam (14), and is heated using an induction heating device (8), which has an alternating voltage supply device (9) with an induction generator (16) and at least one induction coil (10) which can be moved above the platform (4). The induction generator (16) is controlled such that the induction generator is driven with a different output at different specified positions of the at least one induction coil (10). The invention additionally relates to a device, to a control method, and to a storage medium.

The present invention relates to a method for the additive manufacture of components (2), wherein a pulverulent or wire-shaped metal construction material is deposited on a platform (4) in layers, melted using a primary heating device (7), in particular using a laser or electron beam (14), and is heated using an induction heating device (8), which has an alternating voltage supply device (9) with an induction generator (16) and at least one induction coil (10) which can be moved above the platform (4). The induction generator (16) is controlled such that the induction generator is driven with a different output at different specified positions of the at least one induction coil (10). The invention additionally relates to a device, to a control method, and to a storage medium.

Methods and systems are provided for using optical interferometry in the context of material modification processes such as surgical laser or welding applications. An imaging optical source that produces imaging light. A feedback controller controls at least one processing parameter of the material modification process based on an interferometry output generated using the imaging light. A method of processing interferograms is provided based on homodyne filtering. A method of generating a record of a material modification process using an interferometry output is provided.