In an example of a method for three-dimensional (3D) printing, one or more dispersions is/are sprayed to form a layer including build material particles and a liquid agent. The liquid agent is evaporated from the layer to form a build material layer, and based on a 3D object model, a binder agent is applied on at least a portion of the build material layer.

In an example of a method for three-dimensional (3D) printing, one or more dispersions is/are sprayed to form a layer including build material particles and a liquid agent. The liquid agent is evaporated from the layer to form a build material layer, and based on a 3D object model, a binder agent is applied on at least a portion of the build material layer.

An apparatus for manufacturing an axi-symmetric part. The apparatus includes a vessel configured to contain the powder. The vessel is also configured to receive a part such that at least a portion of the part contacts the powder contained within the vessel. A first energy source is configured to generate a first beam of energy. The first beam of energy is configured to melt the powder at a first predetermined location such that the melted powder fuses to the part.

A method for performing sub-surface porosity detection in an additively manufactured part. The method includes providing, by a laser radiation source, a first radiation to a region of a powder bed along a beam of the first radiation, the region of the powder bed being part of a corresponding region of an additively manufactured part. Infrared imaging of the region of the powder bed is performed while the first radiation is being provided to the powder bed. A processor generates data sets indicative of the temperature of the region of the powder bed; and the processor further detects, from the data sets, a defect signature indicative of the formation and/or presence of a sub-surface defect in the region of the additively manufactured part.

A near net shape medical device is described that is formed from a metal alloy mixture containing NiTiHf using additive manufacturing techniques. The medical device is aged to a desired ultimate tensile strength (UTS), presence of H-phase precipitate with an A.sub.f below body temperature.

According to examples, a system may include a recoater and a controller. The controller may identify a structure of a surface of a layer of build material formed on a build platform and may determine whether the identified structure of the surface includes a portion that has a property that is outside of a predefined property level. Based on a determination that the portion has a property that is outside of the predefined property level, an adjustment to be applied to an operation of the recoater to achieve an intended structure of the layer and/or an intended structure of a subsequent layer may be determined and the determined adjustment on the operation of the recoater may be applied.

Additive manufacturing apparatuses and methods are provided. A coater having a rake moves above a build platform. A sensor measures topography of the build platform. A rake control unit receives the topography, determines (based on the topography) an adjustment of the rake's inclination relative to a reference plane as the coater moves from a first position above the platform to a second position above the platform, and sends command signals to a motor based on the adjustment. The motor adjusts an inclination of the rake relative to the reference plane as the coater moves from the first position to the second position.

Additive manufacturing apparatuses and methods are provided. A coater having a rake moves above a build platform. A sensor measures topography of the build platform. A rake control unit receives the topography, determines (based on the topography) an adjustment of the rake's inclination relative to a reference plane as the coater moves from a first position above the platform to a second position above the platform, and sends command signals to a motor based on the adjustment. The motor adjusts an inclination of the rake relative to the reference plane as the coater moves from the first position to the second position.

Systems and methods are disclosed for forming a three-dimensional object using additive manufacturing. One method includes depositing a first amount of powder material onto a powder print bed of a printing system, spreading the first amount of powder material across the powder print bed to form a first layer, measuring a density of powder material within the powder print bed, and adjusting a parameter of the printing system based on the measured density of the powder material within the powder print bed.

Systems and methods are disclosed for forming a three-dimensional object using additive manufacturing. One method includes depositing a first amount of powder material onto a powder print bed of a printing system, spreading the first amount of powder material across the powder print bed to form a first layer, measuring a density of powder material within the powder print bed, and adjusting a parameter of the printing system based on the measured density of the powder material within the powder print bed.