A lamella block is provided for a calibrating device for calibrating an extruded profile, wherein the lamella block includes a carrier structure and a lamella structure, and wherein the lamella structure has a plurality of lamellae, which are spaced apart from each other by grooves and arranged in a longitudinal direction (L) of the carrier structure. Neighboring lamellae of the lamella block are arranged laterally offset to each other in the longitudinal direction (L). Also provided is a method for manufacturing the lamella block mentioned above, as well as a calibrating device, which includes a plurality of the lamella blocks mentioned above. Further provided is a system for additively manufacturing the lamella block mentioned above, a corresponding computer program and a corresponding dataset.

In one example, a 3D printing system includes a support structure generator to identify a breakaway support to temporarily support part of the object, to design a wedge shaped groove between a portion of the object and the support, the groove ending at a line along which the support intersects the object, and to generate a digital object model that includes the support and the groove. The system also includes a 3D printer to print the object, support and groove based on the object model.

In one example, a 3D printing system includes a support structure generator to identify a breakaway support to temporarily support part of the object, to design a wedge shaped groove between a portion of the object and the support, the groove ending at a line along which the support intersects the object, and to generate a digital object model that includes the support and the groove. The system also includes a 3D printer to print the object, support and groove based on the object model.

The invention is a system for and method of manufacturing metallic parts through weld arc additive manufacturing with conductive granular media as support, to manufacture parts which have overhangs, hollow sections, a plurality of openings, a geometry having a discontinuous structure when formed by additive manufacturing steps that is joined, or a combination of geometries known in the art of manufacturing that could heretofore only be produced by cutting and assembling a variety of different parts. The system and method of the invention contemplate use of conductive granular media support material which may become at least partially incorporated in, or part of, a final part produced using the system or method of the invention.

The invention is a system for and method of manufacturing metallic parts through weld arc additive manufacturing with conductive granular media as support, to manufacture parts which have overhangs, hollow sections, a plurality of openings, a geometry having a discontinuous structure when formed by additive manufacturing steps that is joined, or a combination of geometries known in the art of manufacturing that could heretofore only be produced by cutting and assembling a variety of different parts. The system and method of the invention contemplate use of conductive granular media support material which may become at least partially incorporated in, or part of, a final part produced using the system or method of the invention.

A method for three-dimensional printing includes printing a three-dimensional part formed form a first material, the first material including induction sensitive particles and applying magnetic induction to the three-dimensional part during or after printing to heat the induction sensitive particles and melt the first material, allowing reflow thereof. The method also includes printing a support structure. The support structure may also include induction sensitive particles.

An embodiment of the present disclosure is directed to a method of additive manufacturing. The method comprises: i) forming a first layer, the first layer comprising at least one material chosen from an article material, a support structure material and a fracturable material; ii) forming an additional layer on the first layer, the additional layer comprising at least one material chosen from the article material, the support structure material and the fracturable material; and iii) repeating ii) one or more times to form a three-dimensional build comprising an article and at least one support structure attached to the article at an interface, the interface comprising the fracturable material formed during one or more of i), ii) or iii), the fracturable material being formed by exposing a print material with a gas reactant. A three-dimensional build is also disclosed.

A method of forming a base for additive manufacture in order to print an object or part object on the wax base involves forming the wax base on a printing tray. The base is constructed by providing a layer of wax on a surface of said printing tray. The wax is heated to above a melting point thereof so that the wax in contact with the tray is molten, and then the wax is slowly cooled while continually pressing on the wax. The slow cooling ensures a bond between the wax and the printing tray which may be enhanced if the tray surface is roughened.

A method of forming a base for additive manufacture in order to print an object or part object on the wax base involves forming the wax base on a printing tray. The base is constructed by providing a layer of wax on a surface of said printing tray. The wax is heated to above a melting point thereof so that the wax in contact with the tray is molten, and then the wax is slowly cooled while continually pressing on the wax. The slow cooling ensures a bond between the wax and the printing tray which may be enhanced if the tray surface is roughened.

Methods and systems are described for fabricating a component using 3D printing. A 3D printed piece is created including a body of the component, a support structure, and a first sacrificial interface region coupling the body of the component to the support structure. The body of the component is formed of a first metal or ceramic material and the first sacrificial interface region is formed at least partially of a second metal or ceramic material. The body of the component is then separated from the support structure by applying a chemical or electrochemical dissolution process to the 3D printed piece. Because the second metal or ceramic material is less resistant to the dissolution process than the first metal or ceramic material, the first sacrificial interface region at least partially dissolves, thereby separating the body of the metal component from the support structure, without dissolving the body of the component.