The present disclosure provides an additive manufacturing method for manufacturing an object. The method comprises depositing successive layers of a granular metal construction material. The method comprises selectively binding a first region of each layer to form a bound shell of the construction material defining an exterior of the object by depositing a binder into the first region surrounding a second region that remains unbound. The method comprises separating the shell and the enclosed unbound construction material from the construction material remaining outside the shell. The present disclosure also provides apparatuses implementing the manufacturing method, and objects manufactured by the manufacturing method.

The present disclosure provides an additive manufacturing method for manufacturing an object. The method comprises depositing successive layers of a granular metal construction material. The method comprises selectively binding a first region of each layer to form a bound shell of the construction material defining an exterior of the object by depositing a binder into the first region surrounding a second region that remains unbound. The method comprises separating the shell and the enclosed unbound construction material from the construction material remaining outside the shell. The present disclosure also provides apparatuses implementing the manufacturing method, and objects manufactured by the manufacturing method.

One example provides a method of manufacturing. The method comprises printing multiple layers comprising a metal material by an additive manufacturing technique, wherein each of the multiple layers comprises an array of cavities each having a cross-section of a polygon; and assembling at least two of the multiple layers to form an article having an array of three-dimensional hollow cells collectively having a honeycomb structure.

A lamella block is provided for a calibrating device for calibrating an extruded profile, wherein the lamella block includes a carrier structure and a lamella structure, and wherein the lamella structure has a plurality of lamellae, which are spaced apart from each other by grooves and arranged in a longitudinal direction (L) of the carrier structure. Neighboring lamellae of the lamella block are arranged laterally offset to each other in the longitudinal direction (L). Also provided is a method for manufacturing the lamella block mentioned above, as well as a calibrating device, which includes a plurality of the lamella blocks mentioned above. Further provided is a system for additively manufacturing the lamella block mentioned above, a corresponding computer program and a corresponding dataset.

A hybrid article comprises a disintegrable metal comprising one or more of the following: Mg; Al; Zn; Mn; an alloy thereof; or a composite thereof; and a disintegrable polymer comprising one or more of the following: an epoxy polymer derived from an epoxy base and a curing agent having cleavable bonds; a cured cyanate ester; or a poly(hexahydrotriazine).

A hybrid article comprises a disintegrable metal comprising one or more of the following: Mg; Al; Zn; Mn; an alloy thereof; or a composite thereof; and a disintegrable polymer comprising one or more of the following: an epoxy polymer derived from an epoxy base and a curing agent having cleavable bonds; a cured cyanate ester; or a poly(hexahydrotriazine).

In an example of a method for three-dimensional (3D) printing, build material layers are patterned to form an intermediate structure. During patterning, a binding agent is selectively applied to define a patterned intermediate part. Also during patterning, i) the binding agent and a separate agent including a gas precursor are, or ii) a combined agent including a binder and the gas precursor is, selectively applied to define a build material support structure adjacent to at least a portion of the patterned intermediate part. The intermediate structure is heated to a temperature that activates the gas precursor to create gas pockets in the build material support structure.

Method for additive manufacturing of a metallic component includes providing a metallic powder; providing and/or producing a metallic support structure on a build platform, wherein the metallic support structure has at least one detachment point having an electrical resistance different than an electrical resistance of an adjacent section of the support structure and an electrical resistance of an adjacent section of the metallic component; consolidating the metallic powder with formation of the metallic component and, optionally, with formation of the metallic support structure at least in sections, wherein the metallic support structure connects the metallic component to the build platform; releasing the metallic component from the metallic support structure by bringing about an electrical current in the detachment point.

Method for additive manufacturing of a metallic component includes providing a metallic powder; providing and/or producing a metallic support structure on a build platform, wherein the metallic support structure has at least one detachment point having an electrical resistance different than an electrical resistance of an adjacent section of the support structure and an electrical resistance of an adjacent section of the metallic component; consolidating the metallic powder with formation of the metallic component and, optionally, with formation of the metallic support structure at least in sections, wherein the metallic support structure connects the metallic component to the build platform; releasing the metallic component from the metallic support structure by bringing about an electrical current in the detachment point.

For conditioning build material for fused filament fabrication, thermal power is both added to and removed from a nozzle in a manner that can reduce sensitivity of the nozzle temperature to fluctuations in build material feed rate. The amount of thermal power added is at least as large as the sum of the amount removed, the amount to condition the material, and losses to the environment. The amount removed may be at least as large as half the thermal power required to condition the material to extrusion temperature, and may be comparable to, or much larger than the conditioning amount. The larger the ratio of the amount removed to the conditioning amount, the less sensitive the nozzle temperature will be to fluctuations in build material feed rate. Fine temperature control arises, enabling building with metal-containing multi-phase materials or other materials that have a narrow working temperature range.