A method and an apparatus for collecting powder samples in real-time in powder bed fusion additive manufacturing may involves an ingester system for in-process collection and characterizations of powder samples. The collection may be performed periodically and uses the results of characterizations for adjustments in the powder bed fusion process. The ingester system of the present disclosure is capable of packaging powder samples collected in real-time into storage containers serving a multitude purposes of audit, process adjustments or actions.

A system for forming a product with different size particles is disclosed. The system comprises at least one print head region configured to retain a first group of print heads configurable to additively print at least a first portion of the product with a first material and a second group of print heads configurable to additively print at least a second portion of the product with a second material. The described system may also comprise a processor configured to regulate the first group of print heads and the second group of print heads to distribute the first material and the second material. A method of making an object by ink jet printing using the disclosed system is also disclosed.

A system for forming a product with different size particles is disclosed. The system comprises at least one print head region configured to retain a first group of print heads configurable to additively print at least a first portion of the product with a first material and a second group of print heads configurable to additively print at least a second portion of the product with a second material. The described system may also comprise a processor configured to regulate the first group of print heads and the second group of print heads to distribute the first material and the second material. A method of making an object by ink jet printing using the disclosed system is also disclosed.

The purpose of the present invention is to provide an aluminum alloy molded body that has excellent thermal stability and does not contain a rare earth element, and to provide a production method for the same. More specifically, the present invention provides an aluminum alloy molded body that has a high degree of hardness even at 200° C., and a method which enables efficient production of the same even if the aluminum alloy molded body has a complicated shape. An aluminum alloy laminated molded body according to the present invention, which is molded using an additive manufacturing method, is characterized in that: the raw material therefor is an aluminum alloy material containing 2-10 mass % of a transition metal element that forms a eutectic crystal with Al, with the remainder being Al and unavoidable impurities; the relative density thereof is at least 98.5%; a metal structure is composed of a primary crystal a (Al) and a compound composed of Al and the transition metal element; and the spacing of the compound in a region excluding the boundary of a melt pool is no more than 200 nm.

The purpose of the present invention is to provide an aluminum alloy molded body that has excellent thermal stability and does not contain a rare earth element, and to provide a production method for the same. More specifically, the present invention provides an aluminum alloy molded body that has a high degree of hardness even at 200° C., and a method which enables efficient production of the same even if the aluminum alloy molded body has a complicated shape. An aluminum alloy laminated molded body according to the present invention, which is molded using an additive manufacturing method, is characterized in that: the raw material therefor is an aluminum alloy material containing 2-10 mass % of a transition metal element that forms a eutectic crystal with Al, with the remainder being Al and unavoidable impurities; the relative density thereof is at least 98.5%; a metal structure is composed of a primary crystal a (Al) and a compound composed of Al and the transition metal element; and the spacing of the compound in a region excluding the boundary of a melt pool is no more than 200 nm.

The present disclosure provides compositions and methods for printing three-dimensional (3D) objects. A composition for 3D printing may comprise a polymeric precursor configured to form a polymeric material, wherein the polymeric material is configured to decompose at a first temperature. The composition may further comprise a photoinitiator configured to initiate formation of the polymeric material from the polymeric precursor when exposed to photoradiation. The composition may further comprise a plurality of particles comprising a first metal. The composition may further comprise a soluble metallic precursor compound configured to react at a second temperature to form a plurality of nanoparticles comprising a second metal capable of alloying with the first metal.

The present disclosure provides compositions and methods for printing three-dimensional (3D) objects. A composition for 3D printing may comprise a polymeric precursor configured to form a polymeric material, wherein the polymeric material is configured to decompose at a first temperature. The composition may further comprise a photoinitiator configured to initiate formation of the polymeric material from the polymeric precursor when exposed to photoradiation. The composition may further comprise a plurality of particles comprising a first metal. The composition may further comprise a soluble metallic precursor compound configured to react at a second temperature to form a plurality of nanoparticles comprising a second metal capable of alloying with the first metal.

A system including: a polymer substrate with a thermal conductivity of less than 0.5 W/(m-k); a spreader to form a layer of metal particulate on the polymer substrate; a mask applicator to apply a mask to a portion of the layer of metal particulate; and a pulsed irradiation light source to fuse a portion of the layer of metal particulate not covered by the mask.

The present invention provides a method of in situ 4D printing of high-temperature materials including 3D printing a structure of an ink including a precursor. The structure is treated with controlled high energy flow to create a portion which has a different coefficient of thermal expansion/thermal shrinkage ratio. The structure is heated and the difference in the coefficient of thermal expansion creates an interface stress to cause a selected level of deformation. Alternatively, two structures with different coefficients of expansion/thermal shrinkage ratio may be printed. Thermal treatment of the two structures creates an interface stress to cause a selected level of deformation.

A tooling assembly for mounting a plurality of components, such as compressor blades, in a powder bed additive manufacturing machine to facilitate a repair process is provided. The tooling assembly includes component fixtures configured for receiving each of the compressor blades, a mounting plate for receiving the component fixtures, and a magnet assembly operably coupling the component fixtures to the mounting plate in a desired position and orientation to facilitate an improved printing process.