Patent classifications
B22F10/64
METHOD FOR PRODUCING A COMPONENT OF AN ELECTRIC MOTOR, ELECTRIC MOTOR COMPONENT AND ELECTRIC MOTOR
A component, in particular a stator or a rotor, of an electric motor, in which a layer structure is generated is produced using additive manufacturing, by: forming, via alternate additive production, a layer assembly having first layers and second layers each first layer including a filament containing plastic and metal, and each second layer including a filament containing plastic and ceramic; heating the layer assembly a first temperature, at which the plastic is removed from the layers; further heating the layer assembly (2) to a second temperature, whereby the metal of the layer is sintered and an electrically insulating ceramic layer is obtained from the layer.
METHOD FOR PRODUCING A COMPONENT OF AN ELECTRIC MOTOR, ELECTRIC MOTOR COMPONENT AND ELECTRIC MOTOR
A component, in particular a stator or a rotor, of an electric motor, in which a layer structure is generated is produced using additive manufacturing, by: forming, via alternate additive production, a layer assembly having first layers and second layers each first layer including a filament containing plastic and metal, and each second layer including a filament containing plastic and ceramic; heating the layer assembly a first temperature, at which the plastic is removed from the layers; further heating the layer assembly (2) to a second temperature, whereby the metal of the layer is sintered and an electrically insulating ceramic layer is obtained from the layer.
METHOD FOR THE ADDITIVE MANUFACTURING OF AN OBJECT FROM A MARAGING STEEL POWDER
The present invention relates to a method for producing an article out of a maraging steel, wherein the article is successively subjected to a solution annealing and heat treatment, wherein the steel has the following composition in Wt.-%: C=0.01-0.05 Si=0.4-0.8 Mn=0.1-0.5 Cr=12.0-13.0 Ni=9.5-10.5 Mo=0.5-1.5 Ti=0.5-1.5 Al=0.5-1.5 Cu=0.0-0.05
Residual iron and smelting-induced impurities.
THREE-DIMENSIONAL (3D) PRINTING
In a three-dimensional printing method example, a liquid functional agent is selectively applied. The liquid functional agent includes an alloying agent. A metallic build material is applied. The liquid functional agent is selectively applied before the metallic build material, after the metallic build material, or both before and after the metallic build material. The liquid functional agent patterns the metallic build material to form a composite layer. At least some of the metallic build material is exposed to energy to melt the at least some of the metallic build material to form a layer. Upon contact or after energy exposure, the alloying agent and the build material alter a composition of the composite layer.
THREE-DIMENSIONAL (3D) PRINTING
In a three-dimensional printing method example, a liquid functional agent is selectively applied. The liquid functional agent includes an alloying agent. A metallic build material is applied. The liquid functional agent is selectively applied before the metallic build material, after the metallic build material, or both before and after the metallic build material. The liquid functional agent patterns the metallic build material to form a composite layer. At least some of the metallic build material is exposed to energy to melt the at least some of the metallic build material to form a layer. Upon contact or after energy exposure, the alloying agent and the build material alter a composition of the composite layer.
ADDITIVE MANUFACTURING WIRE, ADDITIVELY-MANUFACTURED OBJECT, AND ADDITIVE MANUFACTURING METHOD
The present invention relates to an additive manufacturing wire, containing, in terms of % by mass, 0%<Si≤2.0%, 0%<Mn≤6.0%, 3.0%≤Ni≤15.0%, 20.0%≤Cr≤30.0%, 1.0%≤Mo≤5.0%, 0%<N≤0.50%, with a balance being Fe and unavoidable impurities, in which C≤0.10% is satisfied, and 27<A<67 is satisfied, when Cr.sub.eq is defined as Cr+Mo+1.5Si+0.5(Nb+W)+2(Ti+Al), Ni.sub.eq is defined as Ni+30C+20N+0.5(Mn+Cu+Co), and A is defined as −16.2+6.3Cr.sub.eq−9.3Ni.sub.eq, here, in the definition of Cr.sub.eq and Ni.sub.eq, each element symbol indicates a content of the each element in units of % by mass.
ADDITIVE MANUFACTURING WIRE, ADDITIVELY-MANUFACTURED OBJECT, AND ADDITIVE MANUFACTURING METHOD
The present invention relates to an additive manufacturing wire, containing, in terms of % by mass, 0%<Si≤2.0%, 0%<Mn≤6.0%, 3.0%≤Ni≤15.0%, 20.0%≤Cr≤30.0%, 1.0%≤Mo≤5.0%, 0%<N≤0.50%, with a balance being Fe and unavoidable impurities, in which C≤0.10% is satisfied, and 27<A<67 is satisfied, when Cr.sub.eq is defined as Cr+Mo+1.5Si+0.5(Nb+W)+2(Ti+Al), Ni.sub.eq is defined as Ni+30C+20N+0.5(Mn+Cu+Co), and A is defined as −16.2+6.3Cr.sub.eq−9.3Ni.sub.eq, here, in the definition of Cr.sub.eq and Ni.sub.eq, each element symbol indicates a content of the each element in units of % by mass.
Fused filament fabrication method using filaments that include a binder configured to release a secondary material
A method may include fused filament fabricating a fused filament fabricated component by delivering a softened filament to selected locations at or adjacent to a build surface. The softened filament may include a binder and a primary material. The binder is configured to release a secondary material upon heating at or above a conversion temperature. The method also may include heating the fused filament fabricated component to a temperature at or above the conversion temperature to sinter the primary material to form a sintered part and cause the binder to release the secondary material within the sintered part.
Fused filament fabrication method using filaments that include a binder configured to release a secondary material
A method may include fused filament fabricating a fused filament fabricated component by delivering a softened filament to selected locations at or adjacent to a build surface. The softened filament may include a binder and a primary material. The binder is configured to release a secondary material upon heating at or above a conversion temperature. The method also may include heating the fused filament fabricated component to a temperature at or above the conversion temperature to sinter the primary material to form a sintered part and cause the binder to release the secondary material within the sintered part.
High melt superalloy powder for liquid assisted additive manufacturing of a superalloy component
A high melt superalloy powder mixture is provided for use with additive manufacturing or welding metal components or portions thereof. The high melt superalloy powder may include by weight about 7.7% to about 18% chromium, about 10.6% to about 11% cobalt, about 4.5% to about 6.5% aluminum, about 10.6% to about 11% tungsten, about 0.3% to about 0.55% molybdenum, about 0.05% to about 0.08% carbon, and at least 40% nickel.